• 제목/요약/키워드: melt synthesis

검색결과 75건 처리시간 0.029초

Ti기 (TiC+TiB) 하이브리드 복합재료 반응생성합성 및 정밀주조 (In-situ Synthesis and Investment Casting of Titanium Matrix (TiC+TiB) Hybrid Composites)

  • 성시영;박근창;이상화;김영직
    • 한국주조공학회지
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    • 제24권3호
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    • pp.159-164
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    • 2004
  • The aim of the present work is to investigate the possibility of in-situ synthesis and net-shape forming of the titanium matrix (TiC+TiB) hybrid composites using a casting route. From the scanning electron microscopy, electron probe micro-analyzer, X-ray diffraction and thermodynamic calculations, the spherical TiC and needle like TiB reinforced hybrid titanium matrix composites could be obtained in-situ by the conventional melting and casting route between titanium and $B_4C$. No melt-mold reaction occurred between the titanium matrix (TiC+TiB) hybrid composites and the SKK mold, since the mold is consisted with interstitial and substitutional metal-mold reaction products. Not only the sound in-situ synthesis but also the economic net-shape forming of the titanium matrix (TiC+TiB) hybrid composites could be possible by the conventional casting route.

Processing Characteristic and Liquid Crystalline Phase Behavior of PHB/PEN/PET Ternary Blend

  • Kang, Seong-Wook;Kim, Seong-Hun
    • 한국섬유공학회:학술대회논문집
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    • 한국섬유공학회 1998년도 봄 학술발표회 논문집
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    • pp.20-24
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    • 1998
  • Poly(ethylene 2,6-naphthalate) (PEN) has been known since 1948, when its synthesis was first reported by ICI. Co. In spite of its long history. application of PEN is limited as compared with poly(ethylene terephthalate) (PET). because PEN monomer is very expensive, and PEN exhibits relatively high melt viscosity that is not easy for fiber spinning and injection molding.(omitted)

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유기티타늄을 촉매로 한 폴리트리메틸렌테레프탈레이트 합성에 관한 연구 (Synthesis of Poly(trimethylene terephthalate) Using an Organic Titanium Compound as a Catalyst)

  • Pio Sifuentes;Kim, Kap-Jin
    • 한국섬유공학회:학술대회논문집
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    • 한국섬유공학회 2003년도 봄 학술발표회 논문집
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    • pp.335-336
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    • 2003
  • The synthesis of poly(trimethylene terephthalate) (PTT), whose application is being expanded very rapidly to new apparel and carpet materials, was investigated by melt condensation polymerization using 1,3-propanediol (PDO) and terephthalic acid (TPA). No catalyst was used in the 1st step reaction (esterification), but tetrabutyl titanate(TBT) was used as a polyesterification catalyst ranging from 25 to 75 ppm based on the weight of TPA used in the 2nd step reaction (polyesterification). The molar ratio of PDO to TPA was set as 2.2:1. The effect of reaction conditions on the color and intrinsic viscosity of the final product was investigated. (omitted)

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Spacer 의 변화에 의한 Thermotropic Polyamide 및 Copolyamide 의 합성 (Synthesis of Thermotropic Liquid-Crystalline Polyamides and Copolyamides Containing a Different Spacer in the Main Chain and Their Structure Interpretation)

  • 송진철;김경환
    • 한국염색가공학회지
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    • 제5권2호
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    • pp.109-116
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    • 1993
  • Synthesis and liquid-crystallinites of thermotropic polyamides and copolyamides were investigated. Thermotropic polyamides and copolyamides containing a flexible spacer in the backbone were obtained by the two or three components melt polycondensations of 4,4'-dicarboxy-${\alpha}$${\omega}$-diphenoxy alkane as an A components, 4,4'-diacetoamido-3,3' dimethoxybiphenyl as a B, 1,4-diacetoamido-benzene (diacetylated p-phenylenediamine) was used as another amide-group-forming minomer. The content of the amide groups in the thermotropic polyamide and Copolyamide widely varied depending on the structure of the amide-group forming diacetoamido monomers. A polymer (9CLDI) showed a typical nematic texture between 218$^{circle}C$ ($T_m$) and 345$^{circle}C$($T_i$) The melting points of the members of this series of polymers increased with decreasing methylene spacer. The polymer structure and mesmorphic nature were examined by solid and solution ${^13}C$-NMR spectroscopy, cross polarizing microscopy with a hot stage.

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Effects of High-Intensity Ultrasound & Supercritical Nitrogen on PP-MA Reactive Extrusion

  • Sohn, Chang-Hee;Shim, Dong-Chul;Lee, Jae-Wook
    • 한국고분자학회:학술대회논문집
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    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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    • pp.369-369
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    • 2006
  • Compatibilizers contribute to many processes in polymer industry, such as manufacturing polymer blends and composites. They are usually designed to be block or graft form which is combined in polar and non-polar parts in the first synthesis process level, for example, the general form of maleic anhydride (MA) as a compatiblizer is a grafted counterpart. However, the process of making the compatibilizer is related to the first synthesis level and it has some problems, such as high cost, poor processability, limitation on use and properties, and so on. So, in order to improve its poor processability and overcome the limitation on use, we developed compatibilizers which have various chemical forms by high intensity ultrasound and super critical fluid nitrogen in polymer melt reactive extrusion.

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Synthesis of Cu-coated Ni-based Bulk Metallic Glass Powders by Gas Atomization and Spray Drying Process

  • Kim, Byoung-Kee;Kim, Yong-Jin;Kim, Jin-Chun
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.936-936
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    • 2006
  • Bulk amorphous materials have been intensively studied to apply for various advanced industry fields due to their high mechanical, chemical and electrical properties. These materials have been produced by several techniques such as mechanical alloying, melt spinning and gas atomization, etc. Among them, the atomization is the most potential technique for commercialization due to high cooling rate during solidification of the melt and mass productivity. However, the amorphous powders still have some limitations because of their low ductility and toughness. Therefore, intensive efforts have to be carried out to increase the ductility and toughness. In this study, the Ni-based amorphous powder was produced by the gas atomization process. And in order to increase the ductile toughness, ductile Cu phase was coated on the Ni amorphous powder by spray drying process. The characteristics of the as-synthesis powders have been examined and briefly mentioned. The master alloy with $Ni_{57}Zr_{20}Ti_{16}Si_2Sn_3$ was prepared by vacuum induction melting furnace with graphite crucible and mold. The atomization was conducted at $1450^{\circ}C$ under the vacuum of $10^{-2}$ torr. The gas pressure during atomization was varied from 35 to 50 bars. After making the Ni amorphous powders, the spray drying was processed to produce the Cu -coated Ni amorphous composite powder. The amorphous powder and Cu nitrate solution were mixed together with a small amount of binder and then it was sprayed at temperature of $130^{\circ}C$ and rotating speed of 15,000 R.P.M.

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핫멜트 프리프레그 공정용 난연성 비닐에스터 수지 필름의 무 스티렌 합성 (Styrene-free Synthesis of Flame-retardant Vinyl Ester Resin Films for Hot-melt Prepreg Process)

  • 강지선;김민지;허몽영;윤석일
    • Composites Research
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    • 제35권6호
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    • pp.412-418
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    • 2022
  • 메타크릴산과의 에스터화 반응을 통해 브롬화 에폭시 수지와 일반 에폭시 수지의 혼합물로부터 난연성 비닐에스터 핫멜트 필름을 제조하였고 이를 이용하여 탄소섬유와 비닐에스터 복합 프리프레그를 제조하였다. 저점도 비스페놀-A와 고점도 브롬화 비스페놀-A 에폭시 전구체를 혼합하여 필름 생산에 적합한 VE 수지의 점도를 최적화하였다. 경화된 VE 수지의 브롬 함량 증가는 비 브롬화 VE에 비해 제한 산소 지수(LOI)(39%), 25℃에서의 저장 탄성률(2.4 GPa) 및 잔류 탄화물(16.1%) 값을 더 증가시켰다. 합성한 VE 프리프레그의 수동 레이업과 후속 경화로 인장 및 굴곡 강도가 우수한 CF 강화 복합재를 성공적으로 제작하였다. 본 연구 결과는 스티렌이 없는 친환경적인 VE 복합 재료 공정의 향후 산업화에 대한 높은 가능성을 보여준다.

GaN 미세결정의 합성 및 특성 분석 (The synthesis and characterization of GaN micro-crystals)

  • 노정현;박용주;김은규;심광보
    • 한국결정성장학회지
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    • 제11권2호
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    • pp.43-48
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    • 2001
  • Ga-melt내에서 $NH_3$기체를 직접 반응시켜 GaN미세결정을 합성하였다. 약 1기압의 NH$_3$기체 분위기에서 bubbling을 적용하였고, 0.5~30$\mu \textrm{m}$ 크기의 진회색의 GaN 미세결정을 합성하였다. 또한, 반응 온도를 증가시켰을 때 반응 수율이 증가함을 확인하였다. 합성된 GiN미세결정을 입도분석, SEM, XRD 및 PL측정 등으로 결정성을 분석하였다. 합성된 GaN미세결정은 850~$1150^{\circ}C$의 반응온도 변화에 따라 결정 형태와 광학적 특성이 변화함을 확인하였다. 특히, $1050^{\circ}C$에서 합성된 GaN미세결정이 결정성이 우수하고, yellow band omission이 낮게 나타남을 확인하였다.

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Synthesis and Properties of Poly[oxy(arylene)oxy(tetramethyldisilylene)]s via Melt Copolymerization Reaction

  • Jung, Eun Ae;Park, Young Tae
    • Bulletin of the Korean Chemical Society
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    • 제34권6호
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    • pp.1637-1642
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    • 2013
  • We carried out the melt copolymerization reactions of 1,2-bis(diethylamino)tetramethyldisilane with several aryldiols such as, 4,4'-biphenol, 4,4'-isopropylidenediphenol, 9H-fluoren-9,9-dimethanol, and 4,4'-(9-fluorenylidene) bis(2-phenoxyethanol) to afford poly[oxy(arylene)oxy(tetramethyldisilylene)]s containing fluorescent aromatic chromophore groups in the polymer main chain: poly[oxy(4,4'-biphenylene)oxy(tetramethyldisilylene)], poly[oxy{(4,4'-isopropylidene) diphenylene}oxy(tetramethyldisilylene)], poly[oxy(9H-fluorene-9,9-dimethylene) oxy(tetramethyldisilylene)], and poly[oxy{4,4'-(9-fluorenylidene)bis(2-phenoxyethylene)}oxy(tetramethyldisilnylene)]. These prepared materials are soluble in common organic solvents such as $CHCl_3$ and THF. The obtained polymers were characterized by several spectroscopic methods such as $^1H$, $^{13}C$, and $^{29}Si$ NMR. Further, FTIR spectra of all the polymers exhibited characteristic Si-O stretching frequencies at 1014-1087 $cm^{-1}$. These polymeric materials in THF showed strong maximum absorption peaks at 268-281 nm, strong maximum excitation peaks at 263-291 nm, and strong maximum fluorescence emission bands at 314-362 nm due to the presence of tetramethyldisilylene and several arylene chromophores in the polymer main chain. TGA thermograms indicated that most of the polymers were stable up to $200^{\circ}C$ with a weight loss of 3-16% in nitrogen.

Nanocomposite Magnetic Materials

  • Ludwig Schultz;Alberto Bollero;Axel Handstein;Dietrich Hinz;Karl-Hartmut Muller;Golden Kumar;Juergen Eckert;Oliver Gutfleisch;Anke Kirehner Aru Yan
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.381-393
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    • 2002
  • Recent developments in nanocrystalline and nanocomposite rare earth-transition metal magnets are reviewed and emphasis is placed on research work at IFW Dresden. Principal synthesis methods include high energy ball milling, melt spinning, mold casting and hydrogen assisted methods such as reactive milling and hydrogenation-disproportionation-desorption-recombination. These techniques are applied to NdFeB-, PrFeB- and SmCo-type systems with the aim to produce high remanence magnets with high coercivity. Concepts of maximizing the energy density in nanostructured magnets by either inducing a texture via anisotropic HDDR or hot deformation or enhancing the remanence via magnetic exchange coupling are evaluated. With respect to high temperature applications melt spun $Sm(Co_{0.74}Fe_{0.1}Cu_{0.12}Zr_{0.04})_{7.5}$ ribbons were prepared, which showed coercivities of up to 0.53 T at 50$0^{\circ}C$. Partially amorphous $Nd_{60}Fe_xCo_{30-x}Al_{10}(0{\leq}x{\leq}30)$ alloys were prepared by copper mold casting. The effect of transition metal content on the glass-forming ability and the magnetic properties was investigated. The $Nd_{60}Co_{30}Al_{10}$ alloy exhibits an amorphous structure shown by the corresponding diffraction pattern. A small substitution of Co by 2.5 at.% Fe results In the formation of Fe-rich crystallites embedded in the Nd-rich amorphous matrix. The Fe-rich crystallites show hard magnetic behaviour at room temperature with a coercivity value of about 0.4 T, relatively low saturation magnetization and a Curie temperature of 500 K.