• Tribology and Lubricants
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• v.18 no.1
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• pp.34-41
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• 2002

This paper presents the contact thermal behaviors of mechanical seals depending on the contacting face geometry. Using the finite element analysis, the temperature distribution, thermal distortion and leakage have been analyzed as functions of sealing gap and rotating speed of the seal ring shaft. The FE results indicate that the inclined contacting face may be more effective and stable based on the results of thermal characteristic analysis if the seal ring has been designed with a same thermal capacity between conventional rectangular sealing faces and inclined seating surface of seal rings.

• Tribology and Lubricants
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• v.14 no.2
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• pp.49-56
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• 1998

The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1998.04a
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• pp.149-158
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• 1998

The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.

• Tribology and Lubricants
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• v.25 no.2
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• pp.96-101
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• 2009

In order to improve leakage characteristic, angled-circumferential-groove pump seal is suggested. CFD analysis using FLUENT has been performed to predict leakage and determine an optimum slanted-groove angle $\alpha$ which yields the best leakage reduction. The optimum value of $\alpha$ ranges from $45^{\circ}$ to $60^{\circ}$ and depends on the pressure difference of seal and number of grooves for the same groove geometry. The maximum leakage reduction ratio increases as increasing the pressure difference of angled-circumferential-groove pump seal with the optimum value of $\alpha$.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.11
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• pp.85-91
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• 2009

A lip seal is widely used not only to prevent leakage of fluids from an actuator or a rotating shaft but also to exclude outside substances. Recently, TPU(Thermoplastic Polyurethane), which is one of the sealing materials, has been frequently used due to its excellent mechanical properties and wear resistance. The material constants for finite element analysis through the experiment on stress relaxation are presented. The reaction forces of a shaft as well as the contact pressures of a lip seal under condition before and after stress relaxation using finite element analysis were obtained, The results show that stress relaxation has not a little effect on the performance of a lip seal.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.22-27
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• 2002

The existing compressor steel seal used in automotive air-conditioner has the problem of oil leakage and the deterioration in shielding performance, due to the abrasion and the corrosion of the material. A new type of polymer resin seal is studied in the research. The polymer resin seal has the characteristics of high anti-abrasiveness and anti-corrosiveness, which can overcome the deflects of the steel seal. In addition, the seal needs lower manufacturing cost and is appropriate to mass production, because it is made by the injection molding method requiring no mechanical processing. The profile generation program for seal mold has been developed using the gradient method, and the molding characteristics of the seal have analyzed through the flow analysis and the warpage analysis. The program has been verified by comparing the analysis results with the measured data of the test product. The research might be said to provide the basic method to produce the polymer resin seals with various types and dimensions.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.1215-1220
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• 2008

The aim of this paper is to perform a finite element analysis that will have the ability to predict the seal performance characteristics, such as deformation, contact load and friction and also is to provide a means of potential seal designs, which can reduce the time and cost of designing the performance of the seal. The material property tests of elastomer seal are performed to obtain the hyperelastic properties and The Mooney-Rivlin constants are determined from these test results. A 2D modelling of the seal cross section is performed to simulate the contact behavior between the seal on the piston and the cylinder bore under operation conditions. The deformation behavior, contact load and friction of an elastomer seal is analyzed by a finite element method which performs three analytic phases of interference fit, the variations of pneumatic pressure and piston movement under the operational conditions.

• Tribology and Lubricants
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• v.18 no.1
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• pp.24-33
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• 2002

The basic equations are derived for the analysis of a staggered labyrinth gas seal which are generally used in high performance compressors and steam turbines. The Bulk-flow is assumed for a single cavity control volume and the flow is assumed to be completely turbulent in circumferential direction. Moody's wall-friction-factor formula is used for the calculation of wall shear stresses in the single cavity control volume. For the reaction force developed by the seal, linearized zeroth-order and first-order perturbation equations are developed for small motion about a centered position. Integration of the resultant first-order pressure distribution along and around the seal defines the rotordynamic coefficients of the staggered labyrinth gas seal. Theoretical results of leakage and rotordynamic characteristics for the staggered labyrinth gas seal are compared with those of the plain seal and see-through labyrinth seal.

• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.6
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• pp.84-90
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• 2010

This paper presents the shape optimization process for the automotive wheel bearing seal lip using the finite element method and the response surface method. First, to predict performance of the bearing seal lip, we used the non-linear finite element analysis. And then, we compared the analysis results with the test results to verify the finite element model. The objective function in optimizing process was obtained from results of the mud slurry test, which is one of many tests for evaluating performance of wheel bearing. After the mud slurry test for the four models which have the similar cross-sectional shape, we measured the wear area of the seal lip and the moisture content in grease. The objective function has been chosen by comparing the results of mud slurry test and characteristics of seal lip, such as contact force, contact area, contact pressure, and interference. Finally, within limited design parameters, we suggested the optimized shape of seal lip, which is expected to improve the wear and the sealing effect of it.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.776-779
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• 2002

A bellows diaphragm design program for mechanical seal was developed in this study. This program was written in AutoLISP on the AutoCAD system with a personal computer. Basic design concept used in this program is composition of a convolution that is tangent to two lines and five circles from given design parameters(initial radius, inner and outer diameter, thickness, pitch, etc.). The effects of altering some design parameters on stress distribution of bellows were estimated using commercial FEM code, NISAII. As a result, the bellows diaphragm for mechanical seal was successfully designed by the program. The FEM result shows that stress is dependent on straight line length and bellows diameter with same span.