• Title/Summary/Keyword: mechanical reliability

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Optimal Maintenance Decisions for Power Supply Timber Poles

  • G., Chattopadhyay;A., Rahman
    • International Journal of Reliability and Applications
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    • v.5 no.4
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    • pp.115-128
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    • 2004
  • Reliability of a power supply timber pole depends on complex combination of age, environmental factors involved in deterioration process ans inspection and maintenance actions influencing reliability and safety. In this paper soil and human factors are identified, models have been developed and analyzed for optimal maintenence decisions related to electrical power supply timber poles.

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Functional Reliability Estimation of Pin Pullers Based on a Probit Model (프로빗 모델 기반 핀풀러의 작동 신뢰도 추정)

  • Mun, Byeong Min;Lee, Chinuk;Kim, Nam-ho;Choi, Chang-Sun;Kim, Zaeill;Bae, Suk Joo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.2
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    • pp.225-230
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    • 2017
  • To generate mechanical movements in one-shot devices such as missiles and space launch vehicles, pyrotechnic mechanical device(PMD) such as pin pullers using pyrotechnic charge has been widely used. Reliability prediction of pin pullers is crucial to successfully execute target missions for the one-shot devices. Because the pin pullers require destructive tests to evaluate their reliability, one would need about 3,000 samples of success to guarantee a reliability of 99.9 % with a confidence level of 95 %. This paper suggests the application of a probit model using the charge amount as a functional parameter for estimation of functional reliability of pin puller. To guarantee target reliability, we propose estimation methods of the lower bound of functional reliability by applying the probit model. Given lower bound of functional reliability, we quantitatively show that the optimum amount of charge increases as the number of samples decreases. Along with a variety of simulations the validity of our new model via real test results is confirmed.

Model for Predicting Ultrasonic NDE Reliability and Statistical Data Analysis of Piping Inspection Round Robin

  • Park, Ik-Keun;Kim, Hyun-Mook
    • International Journal of Reliability and Applications
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    • v.5 no.1
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    • pp.25-36
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    • 2004
  • Ultrasonic inspection system consist of the examination procedures, equipment, and operators. The reliability of nondestructive testing is influenced by the inspection environment, materials and types of defect. It is very difficult to estimate the reliability of NDT due to the various factors. Piping inspection round robin was conducted to quantify the capability of ultrasonic inspection during in-service. In this study, the models for predicting the ultrasonic NDE reliability by logistic model and linear regression model are discussed. The utility of the NDT reliability assessment is verified by the analysis of the data from round robin test with these models.

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Test Results of the Mechanical Face Seal for a Turbopump

  • Kwak, Hyun-D.;Jeon, Seong-Min;Kim, Jin-Han
    • KSTLE International Journal
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    • v.8 no.1
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    • pp.11-15
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    • 2007
  • The mechanical face seal has been tested in Korea Aerospace Research Institute (KARl) for turbopump applications. In the turbopump under current development, the mechanical face seal is installed between fuel pump and turbine to prevent a mixture of fuel and combustion gas. Generally the mechanical face seal in turbopump is exposed to severe environment because of great rotational speed, high temperature of combustion gas and high level of pressure difference. Thus a series of tests were performed to guarantee the reliability of mechanical face seal by means of simulating the practical operating conditions. The tests were conducted up to 20,000 rpm with pressure difference of 800 kPa and temperature of 620 K In addition several carbon materials for mechanical face seal were conducted to the tests to compare the life time. During the tests, the performance against leakage was monitored and the carbon wear was also measured to estimate the life of a mechanical face seal The results show that the leakage flow rates of mechanical face seal is ignorable compared to an overall flow rate of fuel pump. The carbon material which has the finest wear resistance was found during the tests. Lastly no critical failure of mechanical face seal was found during the tests and the reliability of mechanical face seal for turbopump was successfully proved.

기계산업 경쟁력향상을 위한 신뢰성평가 추진 방향

  • 김형의
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.11a
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    • pp.57-74
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    • 2000
  • This paper examined current problem of reliability assessment project on mechanical components being domestically pursued, and from the point of new view suggested directions to a comprehensive reliability assurance added quality assurance, suitable to realities in our industries.

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A Study on the Reliability Improvement of Guided Missile (유도탄의 신뢰성 향상 방안 고찰)

  • Kim, Bohyeon;Hwang, Kyeonghwan;Hur, Jangwook
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.208-215
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    • 2016
  • Purpose: ASRP for the domestic development guided missiles requires not only for the reliability evaluation of the products in storage but also for the life cycle management of the products including development prototypes and initial production items. Methods: For this purpose, it should be performed to build a performance database before and after the accelerated aging test with shelf life items including development prototypes and initial production items, based on which the lifetime prediction should also be carried out. In addition, HILS must be applied for the acceptance test with the initial and follow-up production items, and also for ASRP for the long-term storage products in order to secure systematic quality assurance. Results: The results for the life cycle reliability Improving of domestic development of guided missiles are DB building of prescription Item performance, active application of HILS, Management associated with guided missiles life cycle and to Secure technology data about the introduction of foreign guided missiles. Conclusion: Furthermore, it is demanded that DTaQ, the managing agency of ASRP, actively take part in the process to maintain reliability engagement consistency over the life cycle of guided missiles.

Study on the Dynamic Model and Simulation of a Flexible Mechanical Arm Considering its Random Parameters

  • He Bai-Yan;Wang Shu-Xin
    • Journal of Mechanical Science and Technology
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    • v.19 no.spc1
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    • pp.265-271
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    • 2005
  • Randomness exists in engineering. Tolerance, assemble-error, environment temperature and wear make the parameters of a mechanical system uncertain. So the behavior or response of the mechanical system is uncertain. In this paper, the uncertain parameters are treated as random variables. So if the probability distribution of a random parameter is known, the simulation of mechanical multibody dynamics can be made by Monte-Carlo method. Thus multibody dynamics simulation results can be obtained in statistics. A new concept called functional reliability is put forward in this paper, which can be defined as the probability of the dynamic parameters(such as position, orientation, velocity, acceleration etc.) of the key parts of a mechanical multibody system belong to their tolerance values. A flexible mechanical arm with random parameters is studied in this paper. The length, width, thickness and density of the flexible arm are treated as random variables and Gaussian distribution is used with given mean and variance. Computer code is developed based on the dynamic model and Monte-Carlo method to simulate the dynamic behavior of the flexible arm. At the same time the end effector's locating reliability is calculated with circular tolerance area. The theory and method presented in this paper are applicable on the dynamics modeling of general multibody systems.

Reliability Based Design Optimization of the Softwater Pressure Tank Considering Temperature Effect (온도영향을 고려한 연수기 압력탱크의 신뢰성 최적설계)

  • Bae Chul-Ho;Kim Mun-Seong;Suh Myung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1458-1466
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    • 2004
  • Deterministic optimum designs that are obtained without consideration of uncertainties could lead to unrealiable designs. Such deterministic engineering optimization tends to promote the structural system with less reliability redundancy than obtained with conventional design procedures using the factor of safety. Consequently, deterministic optimized structures will usually have higher failure probabilities than unoptimized structures. This paper proposes the reliability based design optimization technique fur apressure tank considering temperature effect. This paper presents an efficient and stable reliability based design optimization method by using the advanced first order second moment method, which evaluates a probabilistic constraint for more accuracy. In addition, the response surface method is utilized to approximate the performance functions describing the system characteristics in the reliability based design optimization procedure.

Reliability Estimation Using Kriging Metamodel (크리깅 메타모델을 이용한 신뢰도 계산)

  • Cho Tae-Min;Ju Byeong-Hyeon;Jung Do-Hyun;Lee Byung-Chai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.941-948
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    • 2006
  • In this study, the new method for reliability estimation is proposed using kriging metamodel. Kriging metamodel can be determined by appropriate sampling range and sampling numbers because there are no random errors in the Design and Analysis of Computer Experiments(DACE) model. The first kriging metamodel is made based on widely ranged sampling points. The Advanced First Order Reliability Method(AFORM) is applied to the first kriging metamodel to estimate the reliability approximately. Then, the second kriging metamodel is constructed using additional sampling points with updated sampling range. The Monte-Carlo Simulation(MCS) is applied to the second kriging metamodel to evaluate the reliability. The proposed method is applied to numerical examples and the results are almost equal to the reference reliability.