• 제목/요약/키워드: mechanical examination

검색결과 448건 처리시간 0.022초

원자력 발전소 증기세관 자동검사 및 보수 기술개발 (Development of Automatic Inspection and Maintenance Technology for Steam Generator in Nuclear Power Plants)

  • 서운학;정동연;이재욱;한성현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.542-547
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    • 2000
  • In this paper, we propose a new approach to the development of the automatic vision system to examine and repair the steam generator tubes at remote distance. In nuclear power plants, workers are reluctant of works in steam generator because of the high radiation environment and limited working space. It is strongly recommended that the examination and maintenance works be done by an automatic system for the protection of the operator from the radiation exposure. Digital signal processors are used in implementing real time recognition and examination of steam generator tubes in the proposed vision system. Performance of proposed digital vision system is illustrated by simulation and experiment for similar steam generator model.

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플라즈마 절단 후 제작도니 용접부의 기계적 특성 (Mechanical Properties of Welded Materials after Plasma Cutting)

  • 신규인;김형곤;박재학;김성청
    • 한국정밀공학회지
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    • 제16권9호
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    • pp.68-74
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    • 1999
  • The influence of surface preparation methods after plasma cutting on the quality of weld zone was investigated. For comparison, three types of welded specimens were prepared by machining (WM), plasma cutting with light regrinding (WPG) and without regrinding (WP), by using three kinds of materials, carbon steel (SM45C), stainless steel (STS304) and aluminum alloy (A6061-T6). Nondestructive examination, hardness test, microstructure examination, and fracture toughness test were performed. The results showed that there was no appreciable reduction in hardness or fracture toughness in WP specimens. But a little difference in heat affected zone size was observed.

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Turning Vane Bolt의 이종재(STS316L/IN X-750) 마찰용접에 관하여 (On Dissimilar Friction Welded Joints(STS316L/IN X-750) of Turning Vane Bolt)

  • 신기석;공유식;김선진;류인일
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.331-336
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    • 2004
  • Dissimilar friction welding were produced using 10mm and 11mm diameter solid bar in Inconel ally(IN X-750) to Stainless steel(STS316L) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Virkers hardness surveys of the bond of area and HAZ and macro-structure investigations. The specimens were tested as welded, not heat-treated. The tensile strength of the friction welded steel bars was increased up to $95\%$ of the STS316L base metal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), $P_1=220(MPa),\;P_2=260(MPa),\;t_1=4(s),\;t_2=4(s)$ when the total upset length is 7(mm).

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FINITE ELEMENT ANALYSIS AND MEASUREMENT ON THE RELEASE OF RESIDUAL STRESS AND NON-LINEAR BEHAVIOR IN WELDMENTS BY MECHANICAL LOADING(I) - EXPERIMENTAL EXAMINATION -

  • Jang, Kyoung-Bok;Yoon, Hun-Sung;Cho, Sang-Myoung
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.372-377
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    • 2002
  • Residual stress by welding should be reduced because that decreases the reliability on strength of welded structure. The reason is that the total stiffness of structure decreases by non-linear behavior of weldment under external load. The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure for steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. This simulation model should be established on the based of variable and accurate measurement data. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test under variable load was performed and the proper degree of stress relaxation was measured by sectioning technique using strain gauge.

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Examination of Cavitation-Induced Surface Erosion Pitting of a Mechanical Heart Valve Using a Solenoid-Actuated Apparatus

  • Lee, Hwan-Sung;Hwang, Sung-Won;Katsuyuki Yamamoto
    • Journal of Mechanical Science and Technology
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    • 제17권9호
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    • pp.1339-1348
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    • 2003
  • Several factors, including peak dp/dt of the ventricular pressure and maximum closing velocity of leaflet have been studied as indices of the cavitation threshold. In the present study, just before closing velocity of the leaflet has been studied as indices of the cavitation threshold, and cavitation erosion on the surface of a mechanical valve was examined by focusing on squeeze flow and the water hammer phenomenon during the closing period of the valve. A simple solenoid-actuated test device that can directly control the valve closing velocity was developed, and opening-closing tests of 3,000 and 40,000 cycles were performed at various closing velocities. There was a closing velocity threshold to occur erosion pitting of valve surface, and its value was about 0.4 m/s in this study. Cavitation-induced erosion pits were observed only in regions where squeeze flow occurred immediately before valve closure On the other hand, the number of the pits was found to be closely related to an area of water hammer-induced pressure wave below the critical pressure defined by water vapor pressure. Therefore, it was concluded that cavitation is initiated and augmented by the two pressure drops due to squeeze flow and water hammer phenomenon, respectively.

Alloy718 동종 마찰용접재의 기계적 특성에 관하여 (On Mechanical Properties of Similar Friction Welded in Alloy718)

  • 공유식;김선진;권상우;김정한;박노광
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.205-208
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    • 2006
  • Similar friction welding were produced using 15 mm diameter solid bar in Ni-base superalloy(alloy718) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, AE total counts and ultrasonic attenuation coefficient. The specimens were tested as welded, not heat-treated. The tensile strength of the friction welded joints was increased up to 90% of the alloy718 base metal under the condition of all heating time. Optimal welding conditions were n=2,000 (rpm), $P_1=200$ (MFa), $P_2=200$ (MFa), $t_1=8$ (s), $t_2=5$ (s) when the total upset length is 4.4(mm). The weld interface of similar friction welded steel bars was mixed strongly.

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FCAW를 이용한 SM45C의 혼합가스비율에 따른 전류파형 및 용접특성 연구 (Analysis on the Characteristic of Current Waveform and Welding for SM45C Using FCAW According to Gas Mixture Ratio)

  • 이종훈;임병철;박상흡
    • 한국생산제조학회지
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    • 제23권6호
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    • pp.618-623
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    • 2014
  • This study, analyzed the waveform and mechanical properties of flux cored arc Welding on SM45C. $CO_2$ 10% + Ar 90% shows the lowest standard deviation and shunt ratio at which the arc was most stable. $CO_2$ 10% + Ar 90% is equal to $CO_2$ 20% + Ar 80%. therefore, $CO_2$ 20% + Ar 80% is the best of mixture gases. The hardness test result for the gas mixture ratio of $CO_2$ 10% + Ar 90% was HV 249.7 which is the highest measured value. According to tensile test results, the tensile strength increased with increasing Ar in the mixture gas. This was because of the inertness of the argon, which does not combine with other elements, causing $CO_2$ to combine with pearlite and ferrite and decreasing the maximum tensile strength. Microstructural examination results show that with increasing Ar, ferrite generation decreases while the mild microstructure increases which influences the hardness.

Effects of Rare Earth Metal Addition on the Cavitation Erosion-Corrosion Resistance of Super Duplex Stainless Steels

  • 심성익;박용수;김순태;송치복
    • 소성∙가공
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    • 제8권3호
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    • pp.301-301
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    • 1999
  • Austenitic stainless steels such as AISI 316L have been used in equipment in which fluid flows at high speeds which can induce cavitation erosion on metallic surfaces due to the collapse of cavities, where the collapse is caused by the sudden change of local pressure within the liquid. Usually AISI 316L is susceptible to cavitation erosion. This research focuses on developing a better material to replace the AISI 316L used in equipment with high speed fluid flow, such as impellers. The effects of Rare Earth Metal (REM) additions on the cavitation erosion-corrosion resistance of duplex stainless steels were studied using metallographic examination, the potentiodynamic anodic polarization test, the tensile test, the X-ray diffraction test and the ultrasonic cavitation erosion test. The experimental alloys were found to have superior mechanical properties due to interstitial solid solution strengthening, by adding high nitrogen (0,4%), as well as by the refinement of phases and grains induced by fine REM oxides and oxy-sulfides. Corrosion resistance decreases in a gentle gradient as the REM content increases. However, REM containing alloys show superior corrosion resistance compared with that of other commercial alloys (SAF 2507, AISI 316L). Owing to their excellent mechanical properties and corrosion resistance, the alloys containing REM have high cavitation erosion-corrosion resistance.

PPS/ABS 블렌드의 동력학적/기계적 특성 (Dynamic and Mechanical Properties of PPS/ABS Blends)

  • 이영관;김준명;이미영;남재도;박연흠;박찬석
    • 폴리머
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    • 제26권1호
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    • pp.139-144
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    • 2002
  • 본 연구에서는 PPS와 ABS의 물성을 상호보완하며, 두 성분간의 상용성을 향상시키기 위해 반응압출법을 이용하여 maleic anhydride(MAH)를 ABS에 치환시켜 MABS를 제조하였으며, ABS의 화학적 개질이 블렌드의 기계적 및 동력학적 물성에 미치는 영향을 관찰하였다. 동력학적 특성 분석을 통하여서는 PPS/MABS 블렌드가 거의 전조성 영역에서 단일 유리전이온도를 가짐을 확인하였다. 블렌드의 기계적 성질은, 상용화제를 포함하고 있는 블렌드가 더욱 강한 인장강도, 굴곡강도, 충격강도 등을 나타냄을 확인하였다. 이는 상용화제의 도입으로 인해 분산상과 매트릭스 사이의 계면장력이 낮아져 분산상의 크기가 작아지며 계면간의 상호작용이 증진되어 물성이 향상되었기 때문이다.

Effects of PP-g-MAH on the Mechanical, Morphological and Rheological Properties of Polypropylene and Poly(Acrylonitrile-Butadiene-Styrene) Blends

  • Lee, Hyung-Gon;Sung, Yu-Taek;Lee, Yun-Kyun;Kim, Woo-Nyon;Yoon, Ho-Gyu;Lee, Heon-Sang
    • Macromolecular Research
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    • 제17권6호
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    • pp.417-423
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    • 2009
  • The effects of maleic anhydride-grafted polypropylene (PP-g-MAH) addition on polypropylene (PP) and poly(acrylonitrile-butadiene-styrene) (ABS) blends were studied. Blends of PP/ABS (70/30, wt%) with PP-g-MAH were prepared by a twin-screw extruder. From the results of mechanical testing, the impact, tensile and flexural strengths of the blends were maximized at a PP-g-MAH content 3 phr. The increased mechanical strength of the blends with the PP-g-MAH addition was attributed to the compatibilizing effect of the PP and ABS blends. In the morphological studies, the droplet size of ABS was minimized (6.6 ${\mu}m$) at a PP-g-MAH content of 3 phr. From the rheological examination, the complex viscosity was maximized at a PP-g-MAH content of 3 phr. These mechanical, morphological and rheological results indicated that the compatibility of the PP/ABS (70/30) blends is increased with PP-g-MAH addition to an optimum blend at a PP-g-MAH content of 3 phr.