• Title/Summary/Keyword: mechanical and thermal sources

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Characterization for Ceramic-coated Magnets Using E-beam and Thermal Annealing Methods (마그넷 적용 세라믹 코팅 후막의 전자빔 조사 및 열 경화 방법에 따른 특성)

  • Kim, Hyug-Jong;Kim, Hee Gyu;Kang, In Gu;Kim, Min Wan;Yang, Ki Ho;Lee, Byung Cheol;Choi, Byung-Ho
    • Journal of Radiation Industry
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    • v.3 no.1
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    • pp.7-11
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    • 2009
  • Hard magnet was usually used by coating $SiO_2$ ceramic thick films followed by the thermal annealing process. In this work, the alternative annealing process for NdFeB magnets using e-beam sources (1~2 MeV, 50~400 kGy) was investigated. NdFeB magnets was coated with ceramic thick films using the spray method. The optimal annealing parameter for e-beam source reveals to be 1 MeV and 300 kGy. The sample prepared at 1 MeV and 300 kGy was characterized by the analysis of the surface morphology, film hardness, adhesion and chemical stability. The mechanical property of thick film, especially film hardness, is better than that of thermal annealed samples at $180^{\circ}C$. As a result, e-beam annealing process will be one of candidate and attractive heat treatment process. In future, manufacturing process will be carried out in cooperation with the magnet company.

Development of Small-scale Organic Rankine Cycle System and Study on its Operating Characteristics (소형 유기랭킨사이클 시스템 개발 및 작동특성에 관한 연구)

  • Yun, Eunkoo;Kim, Hyun Dong;Yoon, Sang Youl;Kim, Kyung Chun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.10
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    • pp.919-926
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    • 2013
  • Experiments were conducted to determine the operating characteristics of a small-scale ORC (organic Rankine cycle) system for various low-temperature heat sources. A small-scale ORC power generation system adopting R-245fa as a working fluid was designed and manufactured. Hot water was used as the heat source, and the temperature was controlled using 110-kW electric resistance heaters that provided temperatures of up to $150^{\circ}C$. An open-drive oil-free scroll expander directly connected to a synchronous generator was installed in the ORC unit. Experiments were conducted by varying the rotational speed of the expander under the same heat source temperature conditions. The factors that influence the performance of the small-scale ORC system were analyzed and discussed.

A Study on Biodiesel Fuel of Engine Performance and Emission Characteristics in Diesel Engine (디젤엔진 성능에 미치는 바이오디젤 연료에 관한 연구)

  • Chen, Lei;Cheng, Yukun;Kim, Jaeduk;Song, Kyukeun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.5
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    • pp.59-65
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    • 2014
  • Diesel engines have the superior combustion efficiency and fuel economy that they are widely used for industry, heavyduty vehicles, etc. However, its exhaust emissions have become the major concerns due to their environmental impacts. Moreover, the depletion of fossil fuels is the main issue. Therefore, it is important to look for alternative sources of energy. Bio-diesel is one of the ideal energy which has proved to be ecofriendly for more than fossil fuels. The experimental tests analysed the engine performance and emission characteristics of a diesel engine using diesel and biodiesel blended of BD25, BD45 and BD65, in order to study the use of clean fuel to meet the increasingly stringent emission regulations. The engine performance was examined by using engine dynamometer while an exhaust gas analyzer was used to examine the emission characteristics. The effect of biodiesel on engine performance were lower to diesel through comparing their HP and torque but fuel consumption was slightly increased because of biodiesel has lower heating value and higher density than diesel. However, due to the better lubricity, the brake thermal efficiency of biodiesel was higher than diesel. The emission characteristics were strongly affected by the blending ratio of diesel and biodiesel. The results showed that the smoke opacity, hydrocarbons (HC) and carbon monoxide (CO) emissions decreased while the nitrogen oxides (NOX) slightly increased.

Indoor air quality and ventilation requirement in residential buildings: A case study of Tehran, Iran

  • Ataei, Abtin;Nowrouzi, Ali;Choi, Jun-Ki
    • Advances in environmental research
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    • v.4 no.3
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    • pp.143-153
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    • 2015
  • The ventilation system is a key device to ensure both healthful indoor air quality (IAQ) and thermal comfort in buildings. The ventilation system should make the IAQ meet the standards such as ASHRAE 62. This study deals with a new approach to modeling the ventilation and IAQ requirement in residential buildings. In that approach, Elite software is used to calculate the air supply volume, and CONTAM model as a multi-zone and contaminant dispersal model is employed to estimate the contaminants' concentrations. Amongst various contaminants existing in the residential buildings, two main contaminates of carbon dioxide ($CO_2$) and carbon monoxide (CO) were considered. CO and $CO_2$ are generated mainly from combustion sources such as gas cooking and heating oven. In addition to the mentioned sources, $CO_2$ is generated from occupants' respirations. To show how that approach works, a sample house with the area of $80m^2$ located in Tehran was considered as an illustrative case study. The results showed that $CO_2$ concentration in the winter was higher than the acceptable level. Therefore, the air change rate (ACH) of 4.2 was required to lower the $CO_2$ concentration below the air quality threshold in the living room, and in the bedrooms, the rate of ventilation volume should be 11.2 ACH.

Laser Energy Optimization for Dissimilar Polymer Joining (이종폴리머 접합을 위한 레이저 에너지 최적제어 기법)

  • Song, Chi Hun;Choi, Hae Woon
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.63-69
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    • 2014
  • Dual laser heat sources were used for polymer based material joining. An infrared camera and thermocouple DAQ system were used to correlate the temperature distribution to computer simulation. A 50 degree tilted pre-heating laser source was acting as a heating source to promote the temperature to minimize thermal shock by the following a welding heat source. Based on the experimental result, the skin depth was empirically estimated for computer simulation. The offsets of 3mm, 5mm and 10mm split by weld and preheat were effectively used to control the temperature distribution for the optimal laser joining process. The closer offset resulted in an excessive melting or burning caused by sudden temperature rising. The laser power was split by 50%, 75% and 100% of the weld power, and the best results were found at 50% of preheating. To accurately simulate the physical laser beam absorption and joining optical properties were experimentally measured for the computer FEM simulation. The simulation results showed close correlation between theoretical and experimental results. The developed dual laser process is expected to increase productivity and minimize the cost for the final products.

An Experimental Study on the Performances of a Coupled Reactor with Catalytic Combustion and Steam Reforming for SOFC and MCFC (SOFC와 MCFC에 적용하기 위한 촉매연소-수증기 개질이 통합된 반응기의 성능에 관한 실험적 연구)

  • Ghang, Taegyu;Kim, Yongmo;Lee, Sangmin;Ahn, Kookyoung
    • Journal of Hydrogen and New Energy
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    • v.25 no.4
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    • pp.364-377
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    • 2014
  • The performances of a coupled reactor in which a steam reformer and a catalytic combustor were mounted simultaneously had been investigated and compared. The combustible offgas exhausted from the anode of SOFC and MCFC were utilized as heat sources for the endothermic steam methane reforming. The catalytic combustion was used in order to burn the combustible offgas. Thermal energy released by the catalytic combustion is directly transferred to the reformer surrounding the combustor. The various operational conditions such as fuel utilization rate, steam to carbon ratio, amount of catalysts, fuel cell loads were changed. And operating variables were comprehensively identified by sensitivity analysis. The fundamental results from this experimental study show the potential abilities of the coupled reactor. Therefore the results will be of help to design and manufacture the more better coupled reactor in the future.

Dependence of cation ratio in Oxynitride Glasses on the plasma etching rate

  • Lee, Jung-Ki;Hwang, Seong-Jin;Lee, Sung-Min;Kim, Hyung-Sun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.44.2-44.2
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    • 2009
  • Polycrystalline materials suchas yttria and alumina have been applied as a plasma resisting material for the plasma processing chamber. However, polycrystal line material may easily generate particles and the particles are sources of contamination during the plasma enhanced process. Amorphous material can be suitable to prevent particle generation due to absence of grain-boundaries. We manufactured nitrogen-containing $SiO_2-Al_2O_3-Y_2O_3$ based glasses with various contents of silicon and fixed nitrogen content. The thermal properties, mechanical properties and plasma etching rate were evaluated and compared for the different composition samples. The plasma etching behavior was estimated using XPS with depth profiling. From the result, the plasma etching rate highly depends on the silicon content and it may results from very low volatile temperature of SiF4 generated during plasma etching. The silicon concentration at the plasma etched surface was very low besides the concentration of yttrium and aluminum was relatively high than that of silicon due to high volatile temperature of fluorine compounds which consisted with aluminum and yttrium. Therefore, we conclude that the samples having low silicon content should be considered to obtain low plasma etching rate for the plasma resisting material.

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Frequency Characteristics of Acoustic Emission Signal from Fatigue Crack Propagation in 5083 Aluminum by Joint Time-Frequency Analysis Method (시간-주파수 해석법에 의한 5083 알루미늄의 피로균열 진전에 의할 음향방출 신호의 주파수특성)

  • NAM KI-WOO;LEE KUN-CHAN
    • Journal of Ocean Engineering and Technology
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    • v.17 no.3 s.52
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    • pp.46-51
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    • 2003
  • Acoustic emission (AE) signals, emanated during local failure of aluminum alloys, have been the subject of numerous investigations. It is well known that the characteristics of AE are strongly influenced by the previous thermal and mechanical treatment of the sample. Possible sources of AE during deformation have been suggested as the avalanche motion of dislocations, fracture of brittle particles, and debonding of these particles from the alloy matrix. The goal of the present study is to determine if AE occurring as the result of fatigue crack propagation could be evaluated by the joint time-frequency analysis method, short time Fourier transform (STFT), and Wigner-Ville distribution (WVD). The time-frequency analysis methods can be used to analyze non-stationary AE more effectively than conventional techniques. STFT is more effective than WVD in analyzing AE signals. Noise and frequency characteristics of crack openings and closures could be separated using STFT. The influence of various fatigue parameters on the frequency characteristics of AE signals was investigated.

Evaluation on the Cooling Performance to Design Heat sinks for LED lightings (LED 조명용 히트싱크 방열기 설계를 위한 냉각성능 평가)

  • Jung, Tae-Sung;Kang, Hwan-Kook
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.7
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    • pp.778-784
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    • 2012
  • In comparison with some other light sources, LED has merits such as increased life expectancy, fast response, pollution free, and high energy efficiency. Lately, due to development of LED with high brightness and capacity, LED has widely used in many industrial fields such as automotive, aviation, display, transportation and special lighting applications. Since the high heat generation of LED chips can cause a reduction in lifetime, degradation of luminous efficiency, and variation of color temperature, studies have been carried out on the optimization of LED packaging and heat sinks. In this study, experiments on measuring the heat generation rate of LED and the cooling performance of a heat sink were carried for analyzing the thermal characteristics of LED lighting system in free convection. From the results, dimensionless correlation on the cooling performance of heat sink in natural convection was proposed with Nusselt number and Rayleigh number as a guideline for designing cooling device of LED lightings.

Densification and Properties of ZrB2-based Ceramics for Ultra-high Temperature Applications (초고온용 ZrB2-계 세라믹스의 치밀화와 물성)

  • Kim, Seong-Won;Kim, Hyung-Tae;Kim, Kyung-Ja;Seo, Won-Seon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.273-278
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    • 2012
  • $ZrB_2$ has a melting temperature of $3245^{\circ}C$ and a low density of $6.1\;g/cm^3$, which makes this a candidate for application to ultra-high temperature over $2000^{\circ}C$. Beside these properties, $ZrB_2$ has excellent resistance to thermal shock and oxidation compared with other non-oxide engineering ceramics. This paper reviewed briefly 2 research examples, which are related to densification and properties of $ZrB_2$-based ceramics for ultra-high temperature applications. In the first section, the effect of $B_4C$ addition on the densification and properties of $ZrB_2$-based ceramics is shown. $ZrB_2$-20 vol.% SiC system was selected as a basic composition and $B_4C$ or C was added to this system in some extents. With sintered bodies, densification behavior and hightemperature (up to $1400^{\circ}C$) properties such as bending strength and hardness are examined. In the second section, the effect of the SiC size on the microstructures and physical properties is shown. $ZrB_2$-SiC ceramics are fabricated by using various SiC sources in order to investigate the grain-growth inhibition and the mechanical/thermal properties of $ZrB_2$-SiC.