• 제목/요약/키워드: mechanical alloying process

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기계적 합금화법에 의한 Al/AlN 복합체 제조 및 PCA 영향 (Synthesis of Al/AlN Composites by Mechanical Alloying and the Effect of PCA on Their Properties)

  • 김석현;김용진;안중호
    • 한국분말재료학회지
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    • 제18권3호
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    • pp.238-243
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    • 2011
  • Al/AlN composites were synthesized by mechanical alloying using process control agents(PCAs). Three different PCAs which contain N element, were examined to see the effectiveness of ball-milling and the nitridation during sintering. Among examined PCAs, $C_8H_6N_4O_5$ was the most effective to facilitate ball-milling and to form nitrides during a subsequent sintering. By a proper control of ball-milling and sintering, we could obtained surface-hardened Al-based composites.

Solid-state Synthesis of $Mg_2X$ (X=Si, Ge, Sn and Pb) via Bulk Mechanical Alloying

  • Aizawa, Tatsuhiko;Song, Renbo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.831-832
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    • 2006
  • Solid-state processing via the bulk mechanical alloying enables us to directly fabricate $Mg_2X$ semi-conductive material performs. Precise control of chemical composition leads to investigation on the dilution and enrichment of X in $Mg_2X$. Two types of solid-state reactivity are introduced: e.g. synthesis of $Mg_2Si$ from elemental mixture Mg-Si is nucleation-controlled process while synthesis of $Mg_2Sn$ from Mg-Sn, diffusion-controlled process. Thermoelectricity of these $Mg_2X$ is evaluated for discussion on the validity and effectiveness of this new PM route as a reliable tool for fabrication of thermoelectric compounds.

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Superfine-Nanocomposite Mo - Cu Powders Obtained by Using Planetary Ball Milling

  • Lee, Han-Chan;Moon, Kyoung-Il;Shin, Paik-Kyun;Lee, Boong-Joo
    • Journal of the Korean Physical Society
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    • 제73권9호
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    • pp.1340-1345
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    • 2018
  • Mo-10 at.% Cu nanocomposite powders were fabricated by using planetary ball-milling (PBM), a mechanical alloying technique for preparing nanocomposite alloy powders of metals with mutual insolubility, and the variations in the physical and the chemical characteristics with the process conditions were investigated. We observed that Mo-10 at.% Cu was an appropriate composition to ensure a good alloying grade and minimal welding between particles. The influences of the temperature and the milling conditions on the mechanical alloying process and the phase change of Mo-10 at.% Cu composite powders were investigated, and the particle and the grain sizes of the powders after mechanical alloying were confirmed. The Mo-10 at.% Cu powders showed homogeneous elemental distributions and no phase changes up to $1200^{\circ}C$; their compositions were retained after the mechanical alloying process. The finest grain size obtained was about 5 nm for powders processed using optimum PBM processing conditions: ball-to-powder weight ratio of 5 : 1, ambient air atmosphere, a milling time of 20 h, a rotation speed of 200 rpm, and a stearic acid content of 4 wt.% produced superfine-grained Mo-10 at.% Cu nanocomposite powders with an average grain size of 5 nm (which is smaller than that of other similar materials reported in the literature). The analytical results confirmed that the PBM technique presented here is a promising method for preparing superfine-grained Mo-10 at.% Cu powders with improved properties.

Fabrication of TiAl Target by Mechanical Alloying and Applications in Physical Vapour Deposition Coating

  • Gabbitas, Brian;Cao, Peng;Raynova, Stiliana;Zhang, Deliang
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.729-730
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    • 2006
  • The research involves the development of a powder metallurgical route for producing good quality TiAl targets for making physical vapour deposition (PVD) coatings. Mixtures of elemental titanium and aluminium powders were mechanically milled using a novel discus milling technique under various conditions. Hot isotropic pressing (HIP) was then employed for consolidation of the mechanically alloyed powders. A cathodic arc vapour deposition process was applied to produce a TiAlN coating. Microstructural examination was conducted on the target material and PVD coatings, using X-ray diffractometry (XRD), X-ray photoelectron spectrometry (XPS) and scanning electron microscopy (SEM). It has been found that combining mechanical alloying and HIP enable us to produce fairly good quality of TiAl based target. The PVD coatings obtained from the TiAl target showed very high microhardness values.

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Local Structure and Magnetic Properties of Fe-Mn Nanocrystalline Alloys Fabricated by Mechanical Alloying Technique as a Function of Milling Time

  • Tarigan, Kontan;Yang, Dong Seok;Yu, Seong Cho
    • Journal of Magnetics
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    • 제18권1호
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    • pp.1-4
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    • 2013
  • Structural and magnetic properties of $Fe_{50}Mn_{50}$ nanocrystalline alloys prepared by the mechanical alloying technique (using commercial Fe and Mn powders as the precursors) are studied as a function of milling time, 1 hr to 48 hrs. The nano-crystallite size and shape are examined by using scanning electron microscopy (SEM). The effect of milling time on structural characterization was investigated using X-ray diffractometer (XRD) and extended X-ray absorption fine structure spectroscopy (EXAFS). Both XRD and EXAFS studies showed that the alloying process should be completed after 36 hrs milling. Concerning the magnetic behavior, the data obtained from superconducting quantum interference devices (SQUID) exhibited both magnetic saturation ($M_s$) and coercivity ($H_c$) depend strongly on the milling time, which are related to the changes in the crystallite size and magnetic dilution.

기계적 합금화방법으로 만들어진 Ag계 삽입금속의 젖음성과 미세조직 (Wettability and Microstructures of Ag System Insert Metals Manufactured by Mechanical Alloying Method:)

  • 김광수;노기식;황선효
    • 한국재료학회지
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    • 제11권12호
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    • pp.1020-1027
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    • 2001
  • Powder type Ag system insert metals were manufactured by mechanical alloying method. Alloying method was the ball milling process using zirconia ball media, and all alloying variables were constant except the milling time. The milling times were selected 24, 48 and 72 hours. The insert metals made by milling method were observed using scanning electron microscope and x-ray analyses. And also, the evaluation of wettability and microstructures of the insert metals were conducted to investigate the characteristics of the brazed joint. The wettability of the insert metals made by milling of 48 hours, was the best condition. And the insert metals contained Cd shows good wettability, however, there was the oxides residue on the brazing test specimen. The microstructures of the manufactured and the commercial insert metals were almost same displaying the Cu- rich proeutectic and Ag-rich eutectic. Further, there were some porosities. The 48 hours alloyed insert metal was exhibited the most sound brazed joint without containing porosity due to the superior wettability and good alloying condition.

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다이아몬드 공구용 코발트계 합금 결합제의 제조 및 기계적 성질 (Fabrication Process and Mechanical Properties of Co-based Metal Bond in Diamond Impregnated Tools)

  • 이기선;정승부
    • 한국재료학회지
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    • 제10권8호
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    • pp.532-539
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    • 2000
  • Diamond 공구용 Co-0.5C-(15∼20)Cr-20Ni-8W-(2∼7)Fe 합금 결합제를 볼밍링(ball-milling)법과 기계적 합금화(mechanical alloying) 법으로 합성하였다. stearic acid의 첨가 유무에 상관없이 Co-0.5C-(15∼20)Cr-20Ni-8W-(2∼7)Fe 합금의 경우 6시간 동안 합금화된 금속 분말에서 미세 접합(micro welding) 형상이 균일하게 관찰되었다. stearic acid를 첨가하지 않을 때는 부분적으로 조대화된 분말이 형성되었으나 2% 첨가한 경우 미세하고 판상의 분말이 얻어졌다. stearic acid가 첨가된 복합분말을 열간 압축하여 기계적 성질을 평가한 결과 굽힘강도 1100MPa, 경도 46H(sub)Rc의 특성을 나타냈다.

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반용융 성형공정에서 Thixotropic Al-Si 소재의 기계적 성질 평가 (Assessment of mechanical Properties of Thixotropic Al-Si Materials in Semi-Solid Forming Process)

  • 허재찬
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.56-62
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    • 2000
  • Semi-solid forming process has some advantages such as successful manufacturing of high quality components with less inner defects suitable for less machining high productivity and energy-saving effect. the thixotropic behavior(solid-like in the unperturbed state and liquid-like during shearing) has been the basis for the semi-solid forming process. The main focus of this article is the investigation of the effect of T6 heat treatment and alloying elements on the mechanical properties in the semi-solid formed products using thixotropic hypoeutectic (A357 and ALTHIX 86S) and hypereutectic(A390) materials. The new methods to produce semi-solid formed components with high quality are also proposed and discussed in terms of a die design and the development of a lubricant.

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Formation of $Fe_3AlC$ Base Alloy by Mechanical Alloying and Vacuum Hot Pressing

  • Isonishi, Kazuo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1290-1291
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    • 2006
  • Fabrication of $Fe_3AlC$ matrix in-situ composite, reinforced by a FeAl phase, was studied by using the powder metallurgical processing route. Especially, in order to disperse the second phase more finely, we chose the mechanical alloying process. We investigated the microstructural and mechanical properties of the consolidated material. After consolidation by vacuum hot pressing, the compact showed almost full density and consisted of a $Fe_3AlC$ matrix and FeAl second phase (average particle size was less than 1m). The compact showed HV746, which was higher than that of the arc melted $Fe_3AlC$ monolithic material, HV603.

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Investigation of Ball Size Effect on Microstructure and Thermoelectric Properties of p-type BiSbTe by Mechanical Alloying

  • Lwin, May Likha;Yoon, Sang-min;Madavali, Babu;Lee, Chul-Hee;Hong, Soon-Jik
    • 한국분말재료학회지
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    • 제23권2호
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    • pp.120-125
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    • 2016
  • P-type ternary $Bi_{0.5}Sb_{1.5}Te_3$ alloys are fabricated via mechanical alloying (MA) and spark plasma sintering (SPS). Different ball sizes are used in the MA process, and their effect on the microstructure; hardness, and thermoelectric properties of the p-type BiSbTe alloys are investigated. The phases of milled powders and bulks are identified using an X-ray diffraction technique. The morphology of milled powders and fracture surface of compacted samples are examined using scanning electron microscopy. The morphology, phase, and grain structures of the samples are not altered by the use of different ball sizes in the MA process. Measurements of the thermoelectric (TE) transport properties including the electrical conductivity, Seebeck coefficient, and power factor are measured at temperatures of 300-400 K for samples treated by SPS. The TE properties do not depend on the ball size used in the MA process.