• Title/Summary/Keyword: material tests

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Investigation of Cutting Characteristics in the Sharp Edge for the Case of Cutting of a Low Carbon Steel Sheet using High-power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 저탄소 냉연강판 절단시 모서리부 절단 특성 분석)

  • Ahn, Dong-Gyu;Yoo, Young-Tae
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.32-38
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    • 2006
  • The objective of present research works is to investigate the effects of process parameters, including the power of laser, cutting speed, material thickness, and the edge angle, on the melted area in the sharp edge of the cut material fur the case of cutting of a low carbon steel sheet using high-power CW Nd:YAG laser. In order to investigate the influence of edge angle and size of loop on the melted area in the sharp edge, angular cutting tests and loop cutting tests have been carried out. From the results of angular cutting tests, the relationship between the edge angle and the melted area has been obtained. The results of the experiments have been shown that the melted area is rapidly reduced from $120^{\circ}$ of the edge angle and the melted area is nearly zero at $150^{\circ}$ of the edge angle. Through the results of loop cutting experiments, the relationship between the cutting angle on the melted area in the edge according to the size of loop have been obtained. In addition, it has been shown that a proper size of loop is nearly 3 mm as the corner angle is greater than $90^{\circ}$ and 5 mm as the comer angle is less than $90^{\circ}$. The results of above experiments will be reflected on the knowledge base to generate optimal cutting path of the laser.

A Study on the Spot Welding and Fatigue Design of High Strength Steel Sheets for Light Weight Vehicle Body (경량 차체용 고장력 강판의 Spot 용접과 피로설계에 관한 연구)

  • Heo, Jeong-Beom;Bae, Dong-Ho;Yoon, Chi-Sang;Kwon, Soon-Yong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1115-1120
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    • 2003
  • The recent tendency in the automobile industries is toward light weighting vehicle body to improve the problems by environmental pollution as well as improving fuel cost. The effective way to reduce the weight of vehicle body seems to be application of new materials for body structure and such trend is remarkable. Among the various materials for vehicle body, stainless steel sheet (for example, 301L and 304L), TRIP steel and cold rolled steel sheets are under the interests. However, in order to guarantee reliability of new material and to establish the long life design criteria of body structure, it is important and require condition to assess spot weldability of them and fatigue strength of spot welded lap joints which were fabricated under optimized spot welding condition. And, recently, a new issue in the design of the spot welded structure is to predict economically fatigue design criterion without additional fatigue tests. In general, for fatigue design of the spot-welded thin sheet structure, additional fatigue tests according to the welding condition, material, joint type, and fatigue loading condition are generally required. This indicates that much cost and time for it should be consumed. Therefore, in this paper, the maximum stresses at nugget edge of spot weld were calculated through nonlinear finite element analysis first. And next, obtained the ${\Delta}P-N_{f}$ relation through the actual fatigue tests on spot welded lap joints of similar and dissimilar high strength steel sheets. And then, the ${\Delta}P-N_{f}$ relation was rearranged in the ${\Delta}{\sigma}-N_{f}$ relation. From this ${\Delta}{\sigma}-N_{f}$ relation, developed the fatigue design technology for spot welded lap joints of them welded using the optimized welding conditions.

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Evaluation of Applicability of penetrating-type Nano-Coat for Preventing Deterioration of Concrete (침투형 Nano-Coat를 이용한 콘크리트 열화 방지 적용성 평가)

  • Lee, Jun Hee;Kim, Jo Soon;Sim, Yang Mo;Lee, Seung Woo
    • International Journal of Highway Engineering
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    • v.19 no.2
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    • pp.7-15
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    • 2017
  • PURPOSES : Infiltration of moisture, polluted material, and deicer into concrete, accompanied by freeze and thaw can cause significant deterioration of concrete pavement. In order to protect concrete from deterioration, it is necessary to prevent the infiltration of these concrete external materials. The moisture-repellent agent, which is a surface treatment and maintenance material added to concrete structures to render them water resistant, has advantages such as prevention of water infiltration and security against air permeation. Nano-coat, which is referred to as silicon hydride, is typically used as a moisture-repellent agent. Therefore, in this study, an attempt is made to use penetration-type Nano-coat as an alternative in order to evaluate its applicability through environmental resistance tests. METHODS : This study aimed to evaluate the applicability of penetration-type Nano-coat, which can provide water repellency to concrete, in concrete pavements, through various environmental resistance tests such as freezing and thawing resistance, chloride ion penetration resistance, and surface scaling resistance tests. The applicability of penetration-type Nano-coat was demonstrated based on the specification of KS F 2711, KS F 2456, and ASTM C 672. RESULTS :In the case of penetration-type Nano-coat applied on sound concrete, an increase in concrete durability was demonstrated by the negligible chloride ion penetrability and the absence of scaling, as revealed by visual observation of the surface, after 50 cycles of scaling resistance test. In addition, test result of the application of penetration-type Nano-coat on deteriorated concrete established that concrete surface pretreated by grinding provided improved durability than non-treated concrete. CONCLUSIONS :This study indicates that penetration-type Nano-coat is applicable as an effective alternative, to increase the durability of concrete structures. In addition, it was known that pretreatment of deteriorated concrete surface, such as grinding, is required to improve the long-term performance of concrete pavement.

Basic Study for Development of NATM Composite Lining Method (NATM Composite 라이닝 공법 개발을 위한 기초 연구)

  • Ma, Sang-Joon;Kang, Eun-Gu;Kim, Dong-Min;Shin, Joo-Yul
    • Journal of the Korean Geotechnical Society
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    • v.27 no.12
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    • pp.53-68
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    • 2011
  • This paper presents the fundamental parameters for designing the NATM Composite Lining to be used in NATM tunnel construction. Firstly, the concept of NATM Composite Lining behaviour is introduced and reviewed in construction-performance. For the fundamental study, the optimal mix ratio tests and backfill material property tests to develop high-quality composite lining (PC panel lining) are fundamentally carried out. And the light-weight foamed mortar which is used for backfill material is developed. Full-scale loading tests to verify a performance of the NATM Composite Lining is also performed. From this research, it is clearly found that the NATM Composite Lining is very applicable method to considerably increase the stability and constructability of tunnel structure.

Evaluation of Absorbing Energy for the Rockfall Protection Fence Using High Carbon Steel Wire Rods (경강선 적용 낙석방지울타리의 흡수에너지 평가)

  • Lee, Yongjoo
    • Journal of the Korean GEO-environmental Society
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    • v.10 no.6
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    • pp.49-60
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    • 2009
  • In order to develop a new rockfall protection fence using high carbon steel wire rod (HSWR) material instead of the conventional wire rope material, the author has conducted the laboratory strength tests of both materials and their connections, and carried out evaluation of absorbing rockfall energy through the vertical field rockfall tests. The vertical filed rockfall tests showed that the new rockfall protection fence with 12 rows of the HSWR could absorb more rockfall energy than 50 kJ which stands for the typical design criteria. In addition, when the quantity of HSWR was increased up to the 16 rows, the capacity of absorbing energy was greatly improved. The new rockfall protection fence was successfully applied to the highway rock-cut slope. As a result of the filed application, its constructability was similar to the conventional fence, but its total image was improved as simple and clean. The total construction cost was saved up to 20% in comparison with the conventional one.

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Analysis of a damaged industrial hall subjected to the effects of fire

  • Kmet, Stanislav;Tomko, Michal;Demjan, Ivo;Pesek, Ladislav;Priganc, Sergej
    • Structural Engineering and Mechanics
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    • v.58 no.5
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    • pp.757-781
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    • 2016
  • The results of diagnostics and analysis of an industrial hall located on the premises of a thermal power plant severely damaged by fire are presented in the paper. The comprehensive failure-related diagnostics, non-destructive and destructive tests of steel and concrete materials, geodetic surveying of selected structural members, numerical modelling, static analysis and reliability assessment were focused on two basic goals: The determination of the current technical condition of the load bearing structure and the assessment of its post fire resistance as well as assessing the degree of damage and subsequent design of reconstruction measures and arrangements which would enable the safe and reliable use of the building. The current mechanical properties of the steel material obtained from the tests and measured geometric characteristics of the structural members with imperfections were employed in finite element models to study the post-fire behaviour of the structure. In order to compare the behaviour of the numerically modelled steel roof truss, subjected to the effects of fire, with the real post-fire response of the damaged structure theoretically obtained resistance, critical temperature and the time at which the structure no longer meets the required reliability criteria under its given loading are compared with real values. A very good agreement between the simulated results and real characteristics of the structure after the fire was observed.

Safety Evaluation of a Shipping Capsule for Special Form Radioisotope (특수형 방사성 동위원소 운반캡슐의 안전성 평가)

  • Lee, Ju-Chan;Seo, Ki-Seog;Ku, Jeong-Hoe;Bang, Kyoung-Sik;Han, Hyon-Soo;Park, Seong-Won
    • Journal of Radiation Protection and Research
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    • v.26 no.1
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    • pp.35-43
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    • 2001
  • All of sealing capsules to transport a special form radioactive material should be designed and fabricated in accordance with the design criteria prescribed in IAEA standards and domestic regulations. The objective of this study is to demonstrate the safety of a shipping capsule for $^{192}Ir$ special form radioisotope which produced in the HANARO. The safety tests were carried out for the impact, percussion, bending and heat test conditions. And leakage tests were carried out before and after the each test. Also, the safety analyses wert performed using computer codes in order to verify the test results. The capsule showed slight scratches and deformation, and maintained its structural and thermal integrities in all tests without any severe damage or melting. It also met the allowable limits of leakage rate after each test. Therefore, it has been verified that the capsule was designed and fabricated to meet all requirements for the special form.

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Shear Behavior between Ground and Soil-Nailing (지반과 쏘일네일링 사이의 전단거동에 관한 연구)

  • Seo, Hyung-Joon;Lee, In-Mo
    • Journal of the Korean Geotechnical Society
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    • v.30 no.3
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    • pp.5-16
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    • 2014
  • Soil-nailing has two main resistance factors: skin friction between ground and grouting; and tension load of reinforced material. These two factors will affect the load-displacement curve when performing soil-nailing pullout tests. The purpose of this paper is to figure out the shear behavior between ground and soil-nailing focusing on the net load-displacement behavior during soil-nailing pullout tests. Firstly, the net load-displacement curve between ground and grouting is estimated theoretically. Then, in-situ pullout load tests are performed on various ground conditions to obtain the load-displacement curve occuring between ground and grouting. Since the measured shear displacement includes elongation of the reinforced material (steel nails), the net load-displacement curve can be obtained by subtracting the elongation magnitude of steels from the measured displacement. It was found that the measured net load-displacement curve matches reasonably well with the theoretically estimated curve.

Mechanical Properties Assessment of Steels Obtained from an Aged Naval Ship (노후 함정 강재의 기계적 특성 평가)

  • Sang-Hyun Park;Young-Sik Jang;Su-Min Lee;Sang-Rai Cho;Sang Su Jeon;Ju Young Hwang;Nam-Ki Baek
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.2
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    • pp.65-75
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    • 2023
  • Ships operated at sea for a long time are subjected to various kinds of loads, which may cause various types of damage. Such damages will eventually reduce the strength of hull structures. Therefore, it is necessary to estimate and evaluate the residual strength and remaining fatigue life of aging ships in order to secure structural safety, establish a reasonable maintenance plan, and make a judgment of life extension. For this purpose, the corrosion damage and local denting damage should be measured, fatigue damage estimation should be performed, and material properties of aged steel should be identified. For this study, in order to investigate the mechanical properties of aged steel, steel plates were obtained from a naval ship that reached the end of her life span. The specimens were manufactured from the obtained steel plates, and static and dynamic tensile tests, fatigue tests, and metallographic tests were performed. The mechanical properties obtained from the aged steel plates were compared with those of new steel plates to quantify the aging effect on the mechanical properties of marine steel materials.

The Development of the Hydrophobic - Low Viscosity Filling Material for the Surface Treatment for Pavement Preventive Maintenance (예방적 유지보수를 위한 소수성 저점도 AP 표면처리재 개발)

  • Choi, Jun Seong;Kim, Jo Sun
    • International Journal of Highway Engineering
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    • v.16 no.2
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    • pp.35-41
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    • 2014
  • PURPOSES : Surface treatment is a favorable method in the pavement preventive maintenance. This study (Part I) aimed to develop the low viscosity filling material for waterproof characteristics and high penetrable and weather resistance, and a series of companion study (Part II) presents the coating characteristics and performance analysis using field and lab tests. METHODS : Hydrophobic characteristics of the advanced surface treatment material are observed and measured the filling depth and the permeability for sand and asphalt pavement specimen using the water absorption test and permeability test, X-RAY CT test. Color difference for the weather resistance using ultraviolet ray accelerated weathering test is compared with asphalt pavement specimens. RESULTS : The developed material shows the decreased water absorption and increased impermeable effect because of the hydrophobic characteristics. It is found that the filling depth is about 6mm and weather resistance is better than asphalt pavement specimen. CONCLUSIONS : The advanced hydrophobic - low viscosity filling treatment material is developed in this study (Part I) to improve the waterproof characteristics and high filling capacity and weather resistance for the pavement preventive maintenance.