• Title/Summary/Keyword: material design

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3D FEM Analysis of Warm Forging Process Design for Socket at Automotive Steering Unit (자동차 조향장치용 소???R의 온간단조 공정 설계를 위한 3차원 유한요소해석)

  • Lee Y. S.;Lee J. H.;Lee J. Y.;Bae M. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.186-189
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    • 2001
  • In keeping with the needs of the times for energy and labor saving and simplifying production processes, interests has been growing in warm forging. Moreover, it is interested in increasing the material usage and production amounts. To improve the productivity and material usage, it is studied the process design of warm forging for socket. Until now, socket is manufactured by hot forging in hammer. The percentage of material usage is under $60\%$ in hammer forging. On the other han4 the percentage can be increased over $90\%$ in warm forging. To change the process from hot forging to warm forging, process designs must be performed. In this time, by using the FEM package, DEFORM-3D, we could get the shape of 1st process and minimum sealing pressure. They are very essential design data to decrease the trial and error. Practically, the overlap defect could be detected and eliminated with design modification of rib height and fillet radius. Moreover, forging load and minimum sealing pressure was defined by the 3D FEM analysis.

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Optimum Structural Design of D/H Tankers by using Pareto Optimal based Multi-objective function Method (Pareto 최적점 기반 다목적함수 기법에 의한 이중선각유조선의 최적 구조설계)

  • Na, Seung-Soo;Yum, Jae-Seon;Han, Sang-Min
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.3
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    • pp.284-289
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    • 2005
  • A structural design system is developed for the optimum design of double hull tankers based on the multi-objective function method. As a multi-objective function method, Pareto optimal based random search method is adopted to find the minimum structural weight and fabrication cost. The fabrication cost model is developed by considering the welding technique, welding poses and assembly stages to manage the fabrication man-hour and process. In this study, a new structural design is investigated due to the rapidly increased material cost. Several optimum structural designs on the basis of high material cost are carried out based on the Pareto optimal set obtained by the random search method. The design results are compared with existing ship, which is designed under low material cost.

Design optimization of the outlet holes for bone crystal growing with bioactive materials in dental implants: Part II. number and shapes

  • Lee, Kangsoo;Kim, Geug Tae;Lee, Yong Keun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.2
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    • pp.76-80
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    • 2013
  • For further improvement of osseo-integration of bone crystal with a dental implant, a design optimization study is carried out for various holes inside its body to deliver bioactive materials and the effect of bioactive material injection on the bone crystal growing. When bioactive material is absorbed, the bone crystal can grow into holes, which would increase the strength of implant bonding as well as a surface integration. The stress concentrations near the uppermost outlet holes were reduced with increasing the number of outlet holes. A design improvement in the uppermost outlet was shown to be effective in reducing the stress concentration. For design parameters under consideration in this study, total area of outlet of 6.38 $mm^2$ and maximum stress of 1.114 MPa, which corresponds to type 6-C. It is due to the minimization of maximum stress and total area of outlet. The design of the outlet facing down was more effective in reducing the maximum stress value compared with a horizontal symmetry.

Cryogenic Machining of Open-Cell Silicone Foam (액화질소를 이용한 오픈 셀 실리콘 폼의 냉동 절삭조건 최적화)

  • Hwang, Jihong;Cho, Kwang-Hee;Park, Min-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.32-37
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    • 2014
  • Open-cell silicon foam is difficult to cut using conventional machining processes because of its low stiffness. That is, open-cell silicon foam is easily pressed down when the tool is engaged, which makes it difficult to remove the material in the form of chip. This study proposes an advanced method of machining open-cell silicon foam by freezing the material using liquid nitrogen. Furthermore, the machining conditions are optimized to maximize the efficiency of material removal and minimize the usage of liquid nitrogen by conducting experiments under various machining conditions. The results show that open-cell silicone foam products with free surface can be successfully machined by employing the proposed method.

A Study on the Meaning of Trace in Sugimoto Takashi's Design (스기모토 타카시의 디자인에 나타나는 흔적의 의미에 관한 연구)

  • Suh, Jeong Yeon
    • Journal of the Korea Furniture Society
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    • v.26 no.1
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    • pp.51-60
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    • 2015
  • Interior designer Sugimoto Takashi uses salvaged material and natural thing for aesthetical purpose. These material performs not just as fun stuff but as design tool in order to set up cultural meaning which modern society always lacks for. The method of communicating the meaning is the multi-layered trace on them. There are three types of trace. They are harsh texture of surface, untrimmed outline, and gathering & arrangement. Through these formation methods of trace, Sugimoto can suggest various curtural meanings such as vanishing value of old-fashioned lifestyle, primitive energy of nature, and sincere touch of somebody. As a result, the trace in Sugimoto's design is an endeavor to exist tradition(the long ago) and nature(the far away) in here-and-now interior space.

A Study on Expressive Trends of ′Sachlichkeit′ in Architectural Design (건축디자인에 있어서 ′즉물성′의 표현경향에 관한 연구)

  • 배준현;전명현
    • Korean Institute of Interior Design Journal
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    • no.26
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    • pp.121-128
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    • 2001
  • This study deals with 'Sachlichkeit' , as essence of materiality that architectural building materials process, which forms the physical basis for actual building. There have beennu merous researches that deals with various elements that compose architecture, but the emphasis seemed to be concentrated on the meta-physical discussion concerning formal concept. An issue on sachlichkeit as materiality does not necessary mean to mention production process of architecture, rather it is aim of this study to seek possibility to find elements that generate architectural form, through interpreting meaning of materials as substructure generator to make architectural possible. Architectural act can be defined as a process where physical material in life is composed into architecture by the hands of architect. Material used in life is composed into architecture by the hands of architect. Material used in this process basically has neutral characteristic, so 'Sachlichkeit'solely depends on the intentions of architects. This study interprets the intention of architects through the frame of modern-basis proposed by Hilberseimer, and a result architecture is defined as an object projected by architect's subjectivity.

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Array Simulation Characteristics and TFT-LCD Pixel Design Optimization for Large Size, High Quality Display (대면적 고화질의 TFT-LCD 화소 설계 최적화 및 어레이 시뮬레이션 특성)

  • 이영삼;윤영준;정순신;최종선
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1998.11a
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    • pp.137-140
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    • 1998
  • An active-matrix LCD using thin film transistors (TFT) has been widely recognized as having potential for high-quality color flat-panel displays. Pixel-Design Array Simulation Tool (PDAST) was used to profoundly understand the gate si후미 distortion and pixel charging capability. which are the most critical limiting factors for high-quality TFT-LCDs. Since PDAST can simulate the gate, data and pixel voltages of a certain pixel on TFT array at any time and at any location on an array, the effect of the resistivity of gate line material on the pixel operations can be effectively analyzed. The gate signal delay, pixel charging ratio and level-shift of the pixel voltage were simulated with varying the parameters. The information obtained from this study could be utilized to design the larger area and finer image quality panel.

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Characteristics of Fatigue Failure according to Thickness of Material and Number of Passes in Cruciform Fillet Weld Zone (십자형 필릿 용접부에서 재료 두께 및 용접 층수에 따른 피로파괴 특성)

  • Lee, Yong-Bok
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.45-50
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    • 2010
  • Most of joining processes for machine and steel structure are performed by butt and fillet welding. The mechanical properties and fatigue strength of their welding zone can be effected largely by the differential of generated heat and changes of grain size according to thickness of material and number of passes in welding process. In this study, it was investigated about characteristics of fatigue failure according to thickness of material and number of passes in cruciform fillet weld zone as the basic study for safe and economic design of welding structures. Fracture modes in cruciform fillet weld zone are classified into toe failure and root failure according to non-penetrated depth. It can be accomplished economic design of welding structures considering fatigue strength when the penetrated depth in fillet weld zone is controled properly.

The Insulation Design of Enclosure for Diagnostic Device in Extra High Voltage Line (초고압 선로 진단장치용 외함 절연설계)

  • Kim, Ki-Joon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.3
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    • pp.201-207
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    • 2015
  • In this paper, in order to avoid equipment malfunction due to electromagnetic waves, which can occur when high-voltage live line diagnostic device fabrication, the enclosure structure of the diagnostic device with power lines that can minimize the EMI (electromagnetic interference) was modeled using the FEM (finite element method). Simulation examined the strength of the electric field in the required thickness, material and regions where there is a control board while changing the curvature radius of the corner making the enclosure, and By applying a mechanical design and simulation results that occur during the actual production has been designed for the final design. Most of the simulation results for the electric field is concentrated in the final model, the inner edge of the enclosure could be confirmed that the stable structure.

A Study on the Predictive Modeling of Material Removal and Surface Roughness in Powder Blasting of Glass by Design of Experiments (파우더 블라스팅에 의한 유리가공시 실험계획법에 의한 재료 제거량 및 표면 거칠기 예측모델에 관한 연구)

  • Jin Quan-Qia;Seong Eun-Je;Han Jin-Yong;Yoo Woo-Sik;Park Dong-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.66-72
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    • 2006
  • The old technique of sandblasting which has been used for paint or scale removing, deburring and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than $100{\mu}m$. In this paper, we studied on the predictive modeling of material removal and surface roughness in powder blasting of glass by design of experiments. The surface characteristics and surface shape of powder blasted glass surface were tested under different blasting parameter. Finally, we proposed a predictive model for powder blasting process, and compared with experimental results.