• Title/Summary/Keyword: manufacturing-cell design

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Electric Power Charging of Silicon Solar Cells using a Laser (레이저 조사에 따른 실리콘 솔라셀의 출력 특성)

  • Lee, Hu-Seung;Bae, Han-Sung;Kim, Seongbeom;Joo, Yun-Jae;Kim, Jung-Oh;Noh, Ji-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.362-367
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    • 2016
  • Recently, wireless charging systems have expanded their applications from household electrical appliances to outdoor activity devices. In wireless charging systems, solar cells have versatile advantages, such as abundant raw materials within the earth, reasonable prices of products, and highest power conversion efficiency. In this study, the photovoltaic effect between a silicon solar cell and a photon of infrared wavelength was simulated using a Shockley diode equation. A solar cell power charging system was then set up to: 1) clarify mechanisms of the charging interaction based on the photovoltaic effect with a laser source, and 2) verify interdependency of the parameters: laser settings and geometrical position between a solar cell and the laser. As was observed, the solar cell generates more power when the photon was irradiated uniformly, intensively, and vertically on the surface of the solar cell.

Eco-car Manufacturing Activities as Engineering Design Education Subject in Suzuka National College of Technology

  • Mori, Kunihiko;Sakamoto, Hidetoshi;Ohbuchi, Yoshifumi
    • Journal of Engineering Education Research
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    • v.15 no.5
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    • pp.25-30
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    • 2012
  • "The engineering education program for environmental intention and value creation" has been executed from 2008 to 2010 in Suzuka National College of Technology, which program was promoted as "Good Practice for Education" by Ministry of Education, Culture, Sports, Science and Technology Japan. "Eco-car project" is one of these practical ecology/environment education programs. The project's members have been learning and researching the environmental managements by the process of design, manufacturing, and assembly of solar car, highly effective fuel consumption car (Eco-run car), electric vehicle and fuel-cell car. Also this project was supported by some professional experts of the local industries and community. The students learned the actual industrial technique, the engineering management and the structure of local industries by this project. In this paper, the environmental intention engineering design education with local industry collaboration is introduced.

Design of Dissolution Apparatus for the Flow-through Cell Method Based on the Low Pulsation Peristaltic Pump (저 맥동 연동 펌프 기반 플로우 스루 셀 방식 용출 장치 설계)

  • Zhao, Jun Cheng;Cheng, Shuo;Piao, Xiang Fan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.11-18
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    • 2020
  • The emergence of the flow-through cell (FTC) method has made up for the limitations of previous dissolution test methods, but the high cost of the FTC dissolution devices have seriously hindered the progression of research and application of the FTC. This new design uses a peristaltic pump to simulate the sinusoidal flow rate of a piston pump. The flow profile of each peristaltic pump was sinusoidal with a pulsation of 120 ± 1 pulses per minute, and the flow rate ranged from 1.0 - 36.0 mL/min. The flow control of each channel was adjusted independently so the flow errors of the seven channels were close to 2%. The structure of the system was simplified, and the cost was reduced through manual sampling and immersing the FTC in a water bath. The dissolution rate of the theophylline and aminophylline films was determined, and good experimental results were obtained.

Proactive Operational Method for the Transfer Robot of FMC (FMC 반송용 로봇의 선견형 운영방법)

  • Yoon, Jung-Ik;Um, In-Sup;Lee, Hong-Chul
    • Journal of the Korea Society for Simulation
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    • v.17 no.4
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    • pp.249-257
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    • 2008
  • This paper shows the Applied Q-learning Algorithm which supports selecting the waiting position of a robot and the part serviced next in the Flexible Manufacturing Cell (FMC) that consists of one robot and various types of facilities. To verify the performance of the suggested algorithm, we design the general FMC made up of single transfer robot and multiple machines with a simulation method, and then compare the output with other control methods. As a result of the analysis, the algorithm we use improve the average processing time and total throughputs as well by increasing robot utilization, reversely, by decreasing robot waiting time. Furthermore, because of ease of use compared with other complex ways and its adoptability to real world, we expect that this method contribute to advance total FMC efficiency as well.

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Optimization of Fuel-cell stack design using CFD-ACE (CFD-ACE를 이용한 연료 전지 냉각판의 최적 설계)

  • 홍민성;김종민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.14-18
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    • 2003
  • Feul-cell system consists of fuel reformer, stack and energy translator. Among these parts, slack is a core part which produces electricity directly. In order to set a stack module, fabrication of appropriate stack, design of water flow path in stack, and control of coolant are needed. Especially, water or air is used as a coolant to dissipate heat. The different temperature of each electric cells after cooling and the high temperature of the stack affect the performance of the stack, Therefore, it is necessary that the relationship between coolant, healing rate, width of slack, properties of stack, and the shape of water flow path must be understood. For the optimal design, the computational simulation by CFD-ACE has been conducted and the resulting database has been constructed.

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The Determination of Screen Printing Main Factors for Array of Vacuum Glazing Pillar by using Factorial Design of Experiments (요인 실험계획법을 이용한 진공유리 지지대 배치용 스크린 인쇄 주요공정변수 설정)

  • Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.1
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    • pp.47-51
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    • 2013
  • The screen printing is a process that is widely used in manufacturing process of various fields such as flexible devices, portable multimedia devices, OLED, and the solar cell. The screen printing method has been studied as a method for forming the high precision micro-pattern, making the low-cost manufacturing process and reducing cost through improvement of productivity. It is applicable to deposit and forming the pillars which are one of the core element for comprising vacuum glazing. In this paper, by using the paste of the glass frit base, the screen printing was performed. We analyzed the effect for the printing process to deposit pillar paste on the screen printing parameters by the factorial experimental design. The polynomial predicting the volume of the printed supporting pillars was drawn by using screen printing.

Design of an Intelligent Robot Control System Using Neural Network (신경회로망을 이용한 지능형 로봇 제어 시스템 설계)

  • 정동연
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.182-187
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    • 2000
  • In this paper, we have proposed a new approach to the design of robot vision system to develop the technology for the automatic test and assembling of precision mechanical and electronic parts for the factory automation. In order to perform real time implementation of the automatic assembling tasks in the complex processes, we have developed an intelligent control algorithm based-on neural networks control theory to enhance the precise motion control. Implementing of the automatic test tasks has been performed by the real-time vision algorithm based-on TMS320C31 DSPs. It distinguishes correctly the difference between the acceptable and unacceptable defective item through pattern recognition of parts by the developed vision algorithm. Finally, the performance of proposed robot vision system has been illustrated by experiment for the similar model of fifth cell among the twelve cell for similar model of fifth cell among the twelve cell for automatic test and assemblig in S company.

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A Study on Improvement of Liquid Aluminum sulfate Manufacturing Process Using Automation Measurement System (자동화 계측 시스템 설계를 통한 액상황산알루미늄 제조 공정의 개선에 관한 연구)

  • Ryu, Jeong Tak
    • Journal of Korea Society of Industrial Information Systems
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    • v.22 no.5
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    • pp.31-37
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    • 2017
  • In this Paper, we have Improved the Manufacturing Process of Liquid Aluminum Sulfate using the Design of Automated Measurement Systems. The Manufacturing Process of Liquid Aluminum Sulfate uses a Large Weight. The Quality of a Product Depends Highly on the Proportion of the Raw Material Input in the Production Process. Therefore, it is Very Important to Accurately Measure the Amount of Raw Material. For Automation Design, Load Cell Sensor which can Measure Large Weight Accurately and PLC Technology which is most used in Automation Process are Applied. The Content of Aluminum Oxide in the Aluminum Sulfate Produced before the Automation Design Varies from 8.023% to 8.250%. However, after Automation Design, the Amount of Change from 8.09% to 8.19% was Greatly Reduced. As a Result, we could Reduce the Quality Defect rate Due to Weighing Errors and Reduce Safety Accidents by Applying Automation System.

An Analysis of Formability of Micro Pattern Forming on the Thin Sheet Metal (마이크로 박판 미세 패턴 성형공정의 성형성에 대한 해석적 연구)

  • Cha, Sung-Hoon;Shin, Myung-Soo;Kim, Jong-Ho;Lee, Hye-Jin;Kim, Jong-Bong
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.384-390
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    • 2009
  • Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. The solar cell plate may have millions of patterns, and the analysis of forming considering all the patterns is impossible due to the computational costs. In this study, analyses are carried out for various numbers of patterns and the results are compared. It is shown that the analyses results with four row patterns and twelve row patterns are same. So, it is considered that the analysis can be carried out for only four rows of pattern for the design of incremental roll-to-roll forming process. Also formability is analysed for various number of mesh, protrusion shapes and forming temperature.

Design of the Supporting Structure of a Wire Saw for the Solar Cell Wafer (태양전지 웨이퍼용 Wire Saw안정화를 위한 지지구조 개선)

  • Yi, Il Hwan;Ro, Seung Hoon;Kim, Dong Wook;Park, In Kyu;Kil, Sa Geun;Kim, Young Jo
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.3
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    • pp.59-64
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    • 2018
  • In recent years, the solar cell market has steadily grown with the demand for new energies. And wire sawing is one of the most critical processes in manufacturing solar cell wafer which is supposed to affect the breakage of wafers most during the process and afterwards. Generally, the defects of the wafers are generated from the structural vibrations of the machine. In the sawing process, the vibrations cause unnecessary normal stress on the cut surface of wafers, and eventually create the surface damage or leave the residual stress. In this study, the dynamic properties of a wire saw have been analyzed through the frequency response test and the computer simulation. And the effects of the design alterations have been investigated to stabilize the machine structure and further to reduce the vibrations. The result shows that relatively simple design alterations of supporting structure without any change of major parts of the machine can suppress the vibrations of the machine effectively.