• Title/Summary/Keyword: manufacturing-cell design

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Fuel Cell End Plates: A review

  • Kim, Ji-Seok;Park, Jeong-Bin;Kim, Yun-Mi;Ahn, Sung-Hoon;Sun, Hee-Young;Kim, Kyung-Hoon;Song, Tae-Won
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.1
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    • pp.39-46
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    • 2008
  • The end plates of fuel cell assemblies are used to fasten the inner stacks, reduce the contact pressure, and provide a seal between Membrane-Electrode Assemblies (MEAs). They therefore require sufficient mechanical strength to withstand the tightening pressure, light weight to obtain high energy densities, and stable chemical/electrochemical properties, as well as provide electrical insulation. The design criteria for end plates can be divided into three parts: the material, connecting method, and shape. In the past, end plates were made from metals such as aluminum, titanium, and stainless steel alloys, but due to corrosion problems, thermal losses, and their excessive weight, alternative materials such as plastics have been considered. Composite materials consisting of combinations of two or more materials have also been proposed for end plates to enhance their mechanical strength. Tie-rods have been traditionally used to connect end plates, but since the number of connecting parts has increased, resulting in assembly difficulties, new types of connectors have been contemplated. Ideas such as adding reinforcement or flat plates, or using bands or boxes to replace tie-rods have been proposed. Typical end plates are rectangular or cylindrical solid plates. To minimize the weight and provide a uniform pressure distribution, new concepts such as ribbed-, bomb-, or bow-shaped plates have been considered. Even though end plates were not an issue in fuel cell system designs in the past, they now provide a great challenge for designers. Changes in the materials, connecting methods, and shapes of an end plate allow us to achieve lighter, stronger end plates, resulting in more efficient fuel cell systems.

Dual-arm Robot for Cell Production of Cellular Phone (휴대폰 셀 생산 공정 적용을 위한 양팔 로봇 개발)

  • Do, Hyun Min;Choi, Taeyong;Park, Chanhun;Park, Dong Il;Kyung, Jin Ho;Kim, Kye Kyung;Kang, Sang Seung;Kim, Joong Bae;Lee, Jae Yeon
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.893-899
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    • 2013
  • Recently, the requirement of automation in the cell production system is increasing due to a decrease of skilled workers who are the key point of a cell production system. This paper proposes a dual-arm robot designed and implemented with consideration of being applied to a cell production line of cellular phone. A specification was derived from the analysis of production process and the consideration of configuration for human-robot cooperation. Design and implementation results of the proposed dual-arm robot were suggested and the feasibility was verified through the demonstration of the proposed robot in some of packaging job of cellular phone.

Fabrication Process of Aluminum Bipolar Plate for Fuel Cell using Vacuum Die Casting (진공 다이캐스팅 공법을 이용한 연료전지용 알루미늄 분리판의 제조 공정)

  • Jin, Chul-Kyu;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.31 no.2
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    • pp.71-78
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    • 2011
  • This study aims to investigate the formability of bipolar plates for fuel cell fabricated by vacuum die casting of ALDC 6. Cavity shape of mold is thin walled plate (size: $200mm{\times}200mm{\times}0.8mm$) with a serpentine channel (active area: $50mm{\times}50mm$). Before bipolar plate was made by HPDC, computational filling behavior and solidification was performed by MAGMA soft. The final mold design for location and direction of channel was determined by computational simulation. Also, according to injection speed conditions, simulation result was compared to actual die casting experimental result. When vacuum pressure, injection speed of low and high region is 350 mbar, 0.3 m/s and 2.5 m/s respectively, products had few casting defects. On the other hand, at the same as injection speed, without vacuum pressure, products had many casting defects between end of the channel and overflow.

Parts grouping by a hierarchical divisive algorithm and machine cell formation (계층 분리 알고리즘에 의한 부품 그룹핑 및 셀 구성)

  • Lee, Choon-Shik;Hwang, Hark
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.589-594
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    • 1991
  • Group Technology (GT) is a technique for identifying and bringing together related or similar components in a production process in order to take advantage of their similarities by making use of, for example, the inherent economies of flow production methods. The process of identification, from large variety and total of components, of the part families requiring similar manufacturing operations and forming the associated groups of machines is referred as 'machine-component grouping'. First part of this paper is devoted to describing a hierarchical divisive algorithm based on graph theory to find the natural part families. The objective is to form components into part families such that the degree of inter-relations is high among components within the same part family and low between components of different part families. Second part of this paper focuses on establishing cell design procedures. The aim is to create cells in which the most expensive and important machines-called key machine - have a reasonably high utilization and the machines should be allocated to minimize the intercell movement of machine loads. To fulfil the above objectives, 0-1 integer programming model is developed and the solution procedures are found. Next an attempt is made to test the feasibility of the proposed method. Several different problems appearing in the literature are chosen and the results air briefly showed.

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Quality Assessment of Domestic Non-automatic Weighing Instruments for International Standards (국제표준에 대비한 국내 비자동저울의 품질평가에 관한 연구)

  • Namkoong Chai-Kwan;Kong Jae Hyang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.127-134
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    • 2004
  • As the result of reduction of the barrier of national economy on matters of quality assurance of weighing instruments in recently, it is considering in domestic as well as international matters. Therefore, this study is to analysis and compare with international md national measuring standards on the electric self-indicating scale, to improve the quality of electronic machine by providing a reformation plan on currently problems of domestic manufactured, and to identify to introduce in domestic criteria from international standards. I had compared KSC 1313 to OIML R 76-1 as the performance assessment items, such as metrology Properties test, static temperature test, temperature effect testing under the un-load, electronic wave disturbance test, high-tempereature and high-humidity stability test and durability test. Therefore, only one company is passed all items of the test according to the international (reference) standards, but it is possible to improve the quality in general if it should be use the load cell and electric components which is stability of temperature change in order to supplementation to the static temperature test and temperature effect testing under the un-load. It is also possible to apply in the domestic with the OIML 76-1 after correcting the design.

A Study on Developing Designs and the Practical Use of Outdoor Backpacks Equipped with Solar Cells

  • Park, Jinhee
    • Journal of Fashion Business
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    • v.17 no.6
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    • pp.88-97
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    • 2013
  • 'Smart Clothes', which incorporate topnotch digital technology into fashion, are a leading fashion runner in this digital era. The purpose of the study is to first help develop a practical design for outdoor backpacks which are equipped with eco-friendly solar cells that facilitate recharging diverse smart devices during outdoor activities; and, secondly, to offer some practical data from the actual appropriation tests that will be used for manufacturing such products. This trial study finds out how to conjoin some practical IT devices with fashion items and mainly focusses on designing outdoor backpacks which are loaded with solar cells for recharging electric devices, and, later, experiments on designed backpacks with some smart phones to see how it works. According to the desired purposes of backpacks, all the features can be adjusted and modified such as the kinds of solar cell panels, materials, sizes, positions of attachment, weights, etc. Smart Clothes are highly functional and fashionable items that satisfy both practical and emotional purposes, and are being actively developed to serve consumers. This study proves that Smart Clothes or Smart Wear will have practical uses for outdoor activities and will possibly lead our smart lifestyles.

A Study on the Performance Level of Industrial Robot Cell Safety Function Control System (산업용 로봇 셀 안전기능 제어시스템 성능수준 연구)

  • Jung-nam Lee;Dong-ho Rie
    • Journal of the Korean Society of Safety
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    • v.38 no.3
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    • pp.1-9
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    • 2023
  • Most existing industrial robots have fences installed around them to ensure safety. However, industrial sites are recently being transformed into workspaces shared by both robots and humans working cooperatively, wherein the robots are without security fencing owing to the development of sensor technology. However, in the last five years (2017-2021), 16 deaths have occurred due to robots at industrial sites, with the main cause of the accidents being workers approaching an industrial robot in operation and getting entangled with or colliding into the robot and its peripherals. To prevent such accidents, multilateral research is needed. To this end, this study analyzes the nonconforming contents of safety inspections for industrial robots and demonstrates the safety performance of the safety function control system implemented in an industrial robot cell. In addition, to ensure the fundamental safety of industrial robots, this study proposes the introduction of a safety certification system so that safety functions can be implemented in the design, manufacturing, and installation stages of the robots.

A Simulation Study on the Overhaul Repair Shop of Weapon System (전면정비방식의 무기체계 정비공장에 대한 시뮬레이션 연구)

  • Shin, Kyeong-Wook;Lee, Geun-Hyu;Moon, Dug-Hee
    • Journal of the Korea Society for Simulation
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    • v.20 no.3
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    • pp.119-127
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    • 2011
  • Overhaul and repair service means the sequential processes of disassembly, repair and reassembly for a product which has been used for a long time. Overhaul is required for the companies producing airplanes, ships, trains, military weapons and heavy industrial equipments which are very expensive and have a long life cycle. The most important performance measure of the overhaul repair shop is usually the lead time. Thus, how to design the manufacturing system to meet the delivery date is a major concern in overhaul repair shop. This paper introduces the case study of an overhaul repair shop producing military weapon systems with the 3D simulation tool, $QUEST^{TM}$. At first, the characteristics of overhaul shop and what should be considered for simulation modeling are explained. Then, various simulation scenarios including two types of disassembly systems, one is flow line system and the other is cell system, are discussed with the results of simulation experiments.

Three-Dimensional Printed 3D Structure for Tissue Engineering (3 차원 프린팅 기술로 제작된 조직공학용 3 차원 구조체)

  • Park, Jeong Hun;Jang, Jinah;Cho, Dong-Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.10
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    • pp.817-829
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    • 2014
  • One of the main issues in tissue engineering has been the development of a three-dimensional (3D) structure, which is a temporary template that provides the structural support and microenvironment necessary for cell growth and differentiation into the target tissue. In tissue engineering, various biomaterials and their processing techniques have been applied for the fabrication of 3D structures. In particular, 3D printing technology enables the fabrication of a complex inner/outer architecture using a computer-aided design and manufacturing (CAD/CAM) system, and it has been widely applied to the fabrication of 3D structures for tissue engineering. Novel cell/organ printing techniques based on 3D printing have also been developed for the fabrication of a biomimetic structure with various cells and biomaterials. This paper presents a comprehensive review of the functional scaffold and cell-printed structures based on 3D printing technology and the application of this technology to various kinds of tissues regeneration.

Simulation of Characteristics of Lens and Light Pipe for High Concentration Solar PV System (고집광 태양광 발전을 위한 렌즈 및 광 파이프 특성 시뮬레이션)

  • Ryu, Kwnag-Sun;Shin, Goo-Hwan;Cha, Won-Ho;Myung, Noh-Hoon;Kim, Young-Sik;Chung, Ho-Yoon;Kim, Dong-Kyun;Kang, Gi-Hwan
    • 한국태양에너지학회:학술대회논문집
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    • 2011.04a
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    • pp.282-286
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    • 2011
  • The artificial increase in the solar intensity incident on solar cells using lenses or mirrors can allow solar cells to generate equivalent power with a lower cost. In application areas of Fresnel lenses as solar concentrators, several variations of design were devised and tested. Some PV systems still use commercially available flat Fresnel lenses as concentrators. In this study, we designed and optimized flat Fresnel lens and the 'light pipe' to develop 500X concentrated solar PV system. We performed rigorous ray tracing simulation of the flat Fresnel lens and light-pipe. The light-pipe can play imporatant roles of redistributing solar energy at the solar cell and increase the mechanical tolerance so that it can increase the lifetime of the high-concentration solar PV system and decrease the cost of manufacturing. To investigate the sensitivity of the solar power generated by the concentrated solar PV according to the performance of lens and light pipe, we performed raytracing and executed a simulation of electrical performance of the solar cell when it is exposed to the non-uniform illumination. We could conclude that we can generate 95 % or more energy compared with the energy that can be generated by perfectly uniform illumination once the total energy is given the same.

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