• 제목/요약/키워드: manufacturing-cell design

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유전 알고리즘에 기초한 제조셀의 설계 (Design of Manufacturing Cell based on Genetic Algorithm)

  • 조규갑;이병욱
    • 한국정밀공학회지
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    • 제15권12호
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    • pp.72-80
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    • 1998
  • In this study, a design approach based on genetic algorithm is proposed to solve the manufacturing cell design problem considering alternative process plans and alternative machines. The problem is formulated as a 0-1 integer programming model which considers several manufacturing parameters, such as demand and processing time of part, machine capacity, manufacturing cell size, and the number of machines in a machine cell. A genetic algorithm is used to determine process plan for each part, part family and machine cell simultaneously.

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작업부하에 의한 생산셀 설계 모델과 셀설계지원시스템 (A manufacturing cell design model and cell design support system based on workload)

  • 문치웅;이상용
    • 경영과학
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    • 제12권1호
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    • pp.51-60
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    • 1995
  • This paper presents a workload based model and cell design support system (CDSS) in manufacturing cell design. The proposed model consider manufacturing factor such as machine capacity, production volume, process time, and cell size. Based on those information, workload is calculated and according to the workload, the relationship between machine and part is represented by the workload matrix. To form the manufacturing cell, correlation similarity coefficient (CSC) among machines are calculated and a pair of machines that has the highest value of CSC is assigned to a machine cell. Repeat the above steps until the desired manufacturing cells are obtained. Finally, a cell design support system that could increase the efficiency in the application of a proposed model is developed. The proposed model and CDSS are illustrated by a numerical example.

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유전 알고리듬에 기초한 제조셀과 셀 배치의 설계 (Design of Manufacturing Cell and Cellular Layout based on Genetic Algorithm)

  • 조규갑;이병욱
    • 산업공학
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    • 제14권1호
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    • pp.20-29
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    • 2001
  • This paper presents a concurrent design approach that deals with manufacturing cell formation and cellular layout in Cellular Manufacturing System. Manufacturing cell formation is to group machines into machine cells dedicated to manufacture of part families, and cellular layout problem determines layout of the manufacturing cells within shop and layout of the machines within a cell. In this paper, a concurrent approach for design of machine cell and cellular layout is developed considering manufacturing parameters such as alternative process plans, alternative machines, production volume and processing time of part, and cost per unit time of operation. A mathematical model which minimizes total cost consisting of machine installation cost, machine operating cost, and intercell and intracell movements cost of part is proposed. A hybrid method based on genetic algorithm is proposed to solve the manufacturing cell formation and cellular layout design problem concurrently. The performance of the hybrid method is examined on several problems.

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셀 생산 시스템의 통합 구조 (An integrated framwork for a cellular manufacturing system)

  • 이노성;임춘우
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.89-92
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    • 1997
  • The objective of this paper is to provide an alternative framework for the integration of process planning and scheduling in cellular manufacturing. The concept of an integrated cellular manufacturing system is defined and the system architecture is presented. In an integrated cellular manufacturing system, there are three modules : the process planning module, the manufacturing-cell design module, and the cell-scheduling module. For each module, the tasks and their activities are explained.

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독립적인 생산셀 설계를 위한 유전 알고리즘 (Genetic Algorithm for Designing Independent Manufacturing Cells)

  • 문치웅;이상용
    • 대한산업공학회지
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    • 제23권3호
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    • pp.581-595
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    • 1997
  • The procedure of grouping the machines and parts to form cells is called manufacturing cell design. The manufacturing cell design is an important step in the development and implementation of advanced manufacturing systems. For the successful implementation of the manufacturing systems, identification of independent manufacturing cells, i.e., cells where parts are completely processed in the cell and no intercell movements, is necessary in the design phase. In this paper, we developed a mixed integer programming model and genetic algorithm based procedure to solve the independent manufacturing cells design problem considering the alternative process plans and machines duplication. Several manufacturing parameters such as, production volume, machine capacity, processing time, number of cells and cell size, are considered in the process. The model determines the process plan for parts, port families and machine cells simultaneously. The model has been verified with the numerical examples.

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CE cluster 척도에 의한 생산셀 설계 (Design of Manufacturing Cells with the Converted Entropic Cluster Measure)

  • 정현태
    • 한국경영과학회지
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    • 제17권2호
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    • pp.25-33
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    • 1992
  • Manufacturing cell formation is one of the most important problems faced in designing cellular manufacturing systems. The purpose of this study is to design effective manufacturing cell systems by developing a method which forms machines/parts into optimal machine cells/part families. The 0-1 data matrix structure is used to form a basis for manufacturing cell formation. In this paper, we propose a CE method to reorder the 0-1 data matrix for manufacturing cell formation. The resulting solutions are shown to demonstrate the effectiveness of the CE method.

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The Effects of the Scope of Plant Layout Conversion on Manufacturing Cell Design Processes and Outcomes

  • Choi, Moon-Jin
    • 한국경영과학회지
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    • 제18권3호
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    • pp.159-177
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    • 1993
  • One of major research issues in cellular manufacturing is studing factors that are fovorable or detrimental to the conversion of traditional functional layouts to GT cellular layouts. Among many factors, this paper explored plausible relationships between the scope of plant conversion and the manufacturing cell design processes and outcomes. The cell design practices of 28 U. S. plants were surveyed through a mail questionaire. While most relationships were not statistically significant, some interesting findings and insights could be drawn. With this researhc, we can better understand a part of relationships between the company's conversion strategy and the cell design strategies and outcomes.

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사례 연구 - 3차원 역설계를 이용한 휴대폰 보호 커버 설계 (Case study - Design a cell phone cover by using reverse engineering)

  • 김대준;성진호;정성대;정연찬
    • Design & Manufacturing
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    • 제6권1호
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    • pp.29-33
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    • 2012
  • A 3D scanner scans and captures the shape of a real-world object. The captured shape can be used to construct three-dimensional model for CAD/CAM applications. In this study we have tried to design a cell phone cover by using the 3D scanner and reverse engineering. A 3D scanner is used to capture the shape of a cell phone. The 3D scanner generates a point cloud as the shape information. A three-dimensional CAD model for the cell phone is constructed from the point cloud. A cell phone cover is designed based on the CAD model of the cell phone. To check the integrity of this design process a prototype of the cover is made and assembled with the cell phone.

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셀 구성을 위한 그룹유전자 알고리듬의 변형들에 대한 연구 (A study on the variations of a grouping genetic algorithm for cell formation)

  • 이종윤;박양병
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회 2003년도 추계학술대회 및 정기총회
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    • pp.259-262
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    • 2003
  • Group technology(GT) is a manufacturing philosophy which identifies and exploits the similarity of parts and processes in design and manufacturing. A specific application of GT is cellular manufacturing. the first step in the preliminary stage of cellular manufacturing system design is cell formation, generally known as a machine-part cell formation(MPCF). This paper presents and tests a grouping gentic algorithm(GGA) for solving the MPCF problem and uses the measurements of e(ficacy. GGA's replacement heuristic used similarity coefficients is presented.

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Cellular manufacturing system design with proper assignment of machines and parts

  • 원유경
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2002년도 춘계공동학술대회
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    • pp.390-396
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    • 2002
  • This study is concerned with the strict machine-cell and part-family grouping (MCPFG) in cellular manufacturing system design. Most of MCPFG methodologies often suffer from improper assignment of machines and parts in which exceptional machine has more common operations with machines in a cell other than its own cell and exceptional part has more operations through machines in a cell other than the cell corresponding to its own family. This results in the loss of similarity in part design or common setup of machines and the benefits from the conversion of job shop manufacturing into cellular manufacturing are lost. In this study, a two-phase methodology is proposed to find the machine-cells and part families under the strict constraints in which all machines and parts are assigned to its most proper cells and families. Test results with moderately medium-sized ill-structured MCPFG problems available from the literature show the substantial efficiency of the proposed approach.

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