• Proceedings of the Korean Society for Quality Management Conference
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• 2004.04a
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• pp.503-506
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• 2004

Evolutionary operation is useful to improve on-line full-scale manufacturing processes by systematically changing the levels of the process variables without jeopardizing the product. This paper presents a system design for an evolutionary operation software called 'evolutionary optimizer'. The system design is based primarily on data flow diagram. Evolutionary optimizer consists of four modules: factorial design module, many variables module, mixture Production module, and mean/dispersion module.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.4
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• pp.8-15
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• 2021

The effects on system availability, operation, and support costs were analyzed using the M&S system (MPS). The failure frequency items of current armored vehicles were identified and the MTBF of the identified items was improved. The results of this study suggest that when we reduce the frequency of failure, the availability increases, and the operation and support costs decrease. By improving the reliability of the failure frequency items, it becomes possible to upgrade or develop the weapons systems. Through this study, we confirmed that improving reliability will enhance combat readiness and reduce operation and support costs.

• Journal of Ocean Engineering and Technology
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• v.25 no.3
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• pp.47-52
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• 2011

3D geometric modeling has a lot of advantages in the field of design and manufacturing. Many manufacturing processes and production lines are using 3D geometric modeling technique. These help reduce the cost and time for manufacturing. The purpose of this study is the realization of a 3D cutting shape for an H-Beam used in ships and ocean plants. The complex 3D cutting shapes could be represented by using the boolean operation of basic figures. Graphic functions with parameters were used to simply define the basic figures. The developed system can show the complex cutting shape of an H-beam simply and quickly. This system can be utilized for the automatic cutting system for an H-beam.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.33 no.4
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• pp.326-330
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• 2020

Small-scale production control systems for smart manufacturing are becoming increasingly necessary as the manufacturing industry seeks to maximize manufacturing efficiency as the demand for customized product production increases. Correspondingly, the development of an embedded system to realize this capability is becoming important. In this study, we developed an embedded system based on an open source system that is cheaper than a widely applied programmable logic controller (PLC)-based production control system that is easier to install, configure, and process than a conventional relay control panel. This embedded system is system is based on a low-power, high-performance Cortex M4 processor and can be applied to smart manufacturing. It is designed to improve the development environment and compatibility of existing PLCs, control small-scale production systems, and enable data collection through heterogeneous communication. The real-time response characteristics were confirmed through an operation test for input/output control and data collection, and it was confirmed that they can be used in industrial sites.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.4 no.2
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• pp.12-17
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• 1995

The operation of heavy tracked vehicle has the problems in the steering that made by misoperations. The protection device is applied to the vehicles. But that device is applied to the vehicles. But that device has the engine stop and over load condition problems. the steering safety system is developed on the basis of clutch slip that proved the durability in the dynamo test and field test. The steering safety system caused the performance improvement of vehicles when steering.

• Journal of Korean Institute of Industrial Engineers
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• v.20 no.4
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• pp.181-192
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• 1994

In an order-oriented production system such as mold manufacturing, the production starts with an order acceptance, and the production planning is set up according to the accepted order information. Such a work can be done through a dynamic process management system which can reflect shop floor situation dynamically. In this paper, so called the Quick order acceptance evaluation system that can investigate order confirmation quickly, is discussed. When an order is asked, this system must consider the time constraint to determine whether to accept or not, and must be reliable when the determined results are used in the shop floor. For this system, firstly, we simplified the machines by grouping based on their operation capabilities, secondly, we conducted load analysis to calculate available capacities during given periods using heuristic method instead of mathematical algorithm, thirdly, expert can input his experienced knowledge into the system interactively when simulation results don't meet the required due dates. As a case study, we applied this system to an injection mold manufacturing factory.

• International Journal of Precision Engineering and Manufacturing
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• v.1 no.1
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• pp.152-159
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• 2000

In piercing operation for small hole in very thin plate, micro burrs are formed. The micro burr is very difficult to remove because the thin plate is to be deformed during deburring and deteriorate accuracy. As a first step to remove the micro burrs effectively, the burr must be measured accurately as much as possible. For most micro burrs are so small as less than 10$\mu\textrm{m}$, it is very difficult to measure. Several methods are reviewed to measure the micro burr formed in piercing operation from very thin plate with thickness less than 0.1mm. Also the effective deburring methods are reviewed. Barreling ultrasonic and chemical deburring methods are performed and the results are compared.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.43 no.1
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• pp.143-150
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• 2020

To enhance the effectiveness of the FMS (flexible manufacturing system), it is necessary for the manufacturing control system to be upgraded by integrating the cyber and the physical manufacturing systems. Using the CPPS (Cyber-Physical Production System) concept, this study proposes a 4-stage vertical integration and control framework for an aircraft parts manufacturing plant. In the proposed framework, the process controller prepares the operations schedule for processing work orders generated from the APS (advanced planning & scheduling) system. The scheduled operations and the related control commands are assigned to equipments by the dispatcher of the line controller. The line monitor is responsible for monitoring the overall status of the FMS including work orders and equipments. Finally the process monitor uses the simulation model to check the performance of the production plan using real time plant status data. The W-FMCS (Wing rib-Flexible Manufacturing Control & Simulation) are developed to implement the proposed 4-stage CPPS based FMS control architecture. The effectiveness of the proposed control architecture is examined by the real plant's operational data such as utilization and throughput. The performance improvement examined shows the usefulness of the framework in managing the smart factory's operation by providing a practical approach to integrate cyber and physical production systems.

• IE interfaces
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• v.1 no.2
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• pp.25-34
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• 1988

Simulation is known to be a valuable tool for design and operation of Flexible Manufacturing Systems(FMSs) under study. However, in order for simulation to be useful, lots of knowledges about the behavior of system to be designed, statistics for output analysis, modeling techniques and a specific simulation language are required by the simulationist. In this paper a way to build simulation support system for nonexperts at simulation will be described and a simulation support system for FMS design and operation developed by the authors will be demonstrated.

• 제어로봇시스템학회:학술대회논문집
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• 1993.10a
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• pp.1024-1030
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• 1993

In manufacturing press die with free surface, grinding operation is an important post process for surface finish and dimensional accuracy. With the advancement of NC technology. surface grinding operation is increasingly replaced by the gantry type manipulator. As the mechanics for grinding operation is different from machining operation, conventional CAM system for machining operation is hard to apply. In this. paper, we develop a five-axis CAM system by which an efficient gantry trajectory can be planned and verified. The developed system consists of four conceptual modules; namely CAD, PROCESS. CAM, and ANALYSIS. In the CAD module, the machined surface is represented by CL-data or surface modeler, and process parameters are specified by the PROCESS module. Then, the CAM module generates a series of grinding paths based on the grinding mechanics together with process databases for tool spaces and grinding conditions. The generated paths are verified via ANALYSIS module. Validation via real experiments is left for further study.