• Title/Summary/Keyword: manufacturing system in plant

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A study on the simulation of flexible robotic assembley cell using petri net (페트리 네트를 이용한 유연 로봇 조립셀의 시뮬레이션에 관한 연구)

  • 임용희;홍지민;이기동;김대원;이범희
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.49-54
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    • 1992
  • A flexible robotic assembly cell is modeled using Petri net. A simulator is developed and used to predict the optimal status of the system. The assembly cell of flexible manufacturing system(FMS) pilot plant of Automation and Systems Research Institute(ASRI) in Seoul National University is modeled. The system consists of 3 robots, 4 conveyors, automatic guided vehicle(AGV) and auto-stacker. The simulator is programmed in Turbo C on IBM PC, supporting a simple graphic simulation with pull-down menu. The flexibility of the assembly cell in the FMS plant is guaranteed, since it is possible to predict the optimal status of the system using this simulator.

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A Numerical Study on the Performance Characteristics of a Power Plant Air-Cooled Condenser (ACC) Affected by Changes in Operating Conditions (발전소용 공랭식 응축기(ACC)의 작동조건 변화에 따른 성능특성에 대한 수치적 연구)

  • Park, Kyung-Min;Ju, Kihong;Park, Chang Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.243-250
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    • 2017
  • A numerical study was conducted to calculate the cooling capacity variation of a power plant ACC (air-cooled condenser) caused by changes in operating conditions. A numerical model was developed using the ${\varepsilon}-NTU$ and finite volume method, containing 100 elements for a single low fin tube. The model was validated through a comparison of cooling capacity between the simulated values and manufacturer's data. Even though simple assumptions and previously presented heat transfer correlations were applied to the model, the prediction error was 1.9%. The simulated variables of the operating conditions were air velocity, air temperature, and mass flux. The analysis on the variation of thermal resistance along the tube showed that the water side thermal resistance was higher than the air side thermal resistance at the downstream end of the tube, indicating that the ACC capacity could be increased by applying technology to enhance in-tube flow condensation heat transfer.

Study on Optimization of Throttle Margin in High Pressure Turbine of Nuclear Power Plant (원자력 발전소 고압터빈의 교축여유(Throttle Margin) 최적화 연구)

  • Ko, W.S.
    • Journal of Power System Engineering
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    • v.14 no.4
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    • pp.43-49
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    • 2010
  • In the present study, optimization of throttle margin for high pressure turbine to be retrofitted or partially modified for power uprating or life extension in nuclear power plant, has been performed to increase the electrical output. Throttle margin for high pressure turbine is required to maintain all the time the rated power by opening more of governor valves whenever inlet pressure is decreased due to the tube plugging of steam generator. If throttle margin of high pressure turbine is too much compared to remaining lifetime, loss of electrical output due to pressure drop of governor valves is inevitable. On the contrary, if it is too little, the rated power operation can not be accomplished when inlet pressure of high pressure turbine is dropped after many years operation. So, throttle margin for high pressure turbine in nuclear power plant is compromised considering for the degradation of steam generator, governor valve capacity, manufacturing tolerance of high pressure turbine, future plan of power uprating, and remaining lifetime of power plant.

A Study on Static and Dynamic Design Criteria of Piping System in Petrochemical Plant Design (석유화학 플랜트 설계 시 배관계의 정적, 동적 설계기준에 대한 연구)

  • 민선규;최명진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.275-279
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    • 2001
  • There are two kinds of the design criteria of piping system in petrochemical plant design. The first is on static state evaluation by thermal growth and the other is on dynamic evaluation by piping vibration. In the static design evaluation, the ASME B31.3 code defines 7000 cycles of fatigue life in operating the piping system with design condition. However, the dynamic design evaluation in comparative with small displacements of high frequencies to static condition has not established clearly the method, yet. So, this study purposes to present the trial of a proposal of dynamic design criterion on the basis of static design method.

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Object Orineted Machine Tool Using Virtual Manufacturing Device (VMD(Virtual Manufacturing Device)를 이용한 공작기계 객체화)

  • 김선호;박경택
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.947-951
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    • 1995
  • Cim realization for the machinery manufacturing plant has several problems such as a lack of the adaptibity for system integration of the production machines, a lack of the flexibility for the information flow and a lack of the interchangeability fot the variety of the interchange information. In the paper the development of VMD for the object oriented machine tool in Cim enviroment is accomplised. FOr this purpose VMD is constructed in PC with NT 3.51/OS enviroment by using the exculsive comunication board and PLC for the conventional CNC machine tool that VMD support is not available. And also RS232 interface between VMD and CNC's and DNC 2 comunication board supplied by FANUC for two types of CNC are used. This developed VMD is very useful for CIM construction in the shop floor having the multi-vendor CNC controllers.

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Development of Forklift-Type Automated Guided Vehicle(AGV) with Dual Steering Drive Unit (듀얼 조향구동 장치를 갖는 포크리프트 타입 무인운반차(AGV)의 개발)

  • Won, Chang-Yeon;Kang, Seon-Mo;Nahm, Yoon-Eui
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.4
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    • pp.145-153
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    • 2021
  • Automated Guided Vehicle (AGV) is commonly used in manufacturing plant, warehouse, distribution center, and terminal. AGV is self-driven vehicle used to transport material between workstations in the shop floor without the help of an operator, and AGV includes a material transfer system located on the top and driving system at the bottom to move the vehicle as desired. For navigation, AGV mostly uses lane paths, signal paths or signal beacons. Various predominant sensors are also used in the AGV. However, in the conventional AGV, there is a problem of not turning or damaging nearby objects or AGV in a narrow space. In this paper, a new driving system is proposed to move the vehicle in a narrow space. In the proposed driving system, two sets of the combined steering-drive unit are adopted to solve the above problem. A prototype of AGV with the new driving system is developed for the comparative analysis with the conventional AGV. In addition, the experimental result shows the improved performance of the new driving system in the maximum speed, braking distance and positioning precision tests.

A Study on the Hierarchical Real-time Operation Control and Monitoring for an Flexible Manufacturing System (유연생산시스템의 계층구조적 실시간 운용제어 및 모니터링에 관한 연구)

  • Kim, Jong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.36-43
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    • 1992
  • This paper presents a hierarchical real-time operation control and monitoring scheme of the FMS/CIM center which has been implemented at the Automation and Systems Research Institute of Seoul National University. The hierarchical structure of the whole scheme consists of three lavers. The upper layer is in charge of on-line scheduling, computer network control, shop-floor monitoring and command generation for AGV dispatching, machining, assembly, inspection, set-up, etc. The middle layer has six modules, which are installed in the FMS host computer with the upper layer and run on the multi-tasking basis. Each module is connected to one of six cell controllers distributed in the FMS model plant and transfers operation command down to each cell controller through the Ethernet/TCP-IP local area network. The lower layer is comprised of six cell control software modules for machining cell, assembly cell, inspection cell, set-up stations. AS/RS and AGV. Each cell controller reports the status of the manufacturing facilites to the middle layer as well as ecxecuting the appropriate sequence control of the manufacturing processes.

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Model Reference Adaptive Control Using Non-Euclidean Gradient Descent

  • Lee, Sang-Heon;Robert Mahony;Kim, Il-Soo
    • Transactions on Control, Automation and Systems Engineering
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    • v.4 no.4
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    • pp.330-340
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    • 2002
  • In this Paper. a non-linear approach to a design of model reference adaptive control is presented. The approach is demonstrated by a case study of a simple single-pole and no zero, linear, discrete-time plant. The essence of the idea is to generate a full non-linear model of the plant dynamics and the parameter adaptation dynamics as a gradient descent algorithm with respect to a Riemannian metric. It is shown how a Riemannian metric can be chosen so that the modelled plant dynamics do in fact match the true plant dynamics. The performance of the proposed scheme is compared to a traditional model reference adaptive control scheme using the classical sensitivity derivatives (Euclidean gradients) for the descent algorithm.

Development of the Quick Exhaust Valve to Blowing the Intake Filter for the Thermal Power Plant (화력발전소 흡입필터 세정용 급속 배기 밸브의 개발)

  • Jeong, C.S.;Lee, H.U.;Jeong, Y.M.;Lee, C.D.;Yang, S.Y.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.548-552
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    • 2010
  • The air suction filter of the power plant decrease the dust and impurities of suction air that reduce the life and efficiency of the boiler. The suction efficiency of the air filter falls with the dust and impurities when the time of use comes to be long. Therefore, the various contaminant of the filter must remove periodically. This paper presents a developed quick exhaust valve to use in the thermo-electric power plant. to removing contaminants on the filter, the blowing is done shortly by air pressure. The Air flowed out to the out side from the inside of the filter. The performance test of the developed valve is done by making a test-bench according to JIS and KS standards. The efficiency is found higher than the existing related valve.

A Study on Integrated Production Planning of Distributed Manufacturing Systems on Supply Chain (공급사슬상의 분산 제조 시스템의 통합생산계획에 관한 연구)

  • Koh, Do-Sung;Yang, Yeong-Cheol;Jang, Yang-Ja;Park, Jin-Woo
    • IE interfaces
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    • v.13 no.3
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    • pp.378-387
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    • 2000
  • As the globalization of manufacturing companies continues, the scope of dependence between these companies and distributors, and other suppliers are growing very rapidly since no one company manufactures or distributes the whole product by themselves. And, the need to increase the efficiency of the whole supply chain is increasing. This paper deals with a multi-plant lot-sizing problem(MPLSP) which happens in a decentralized manufacturing system of a supply chain. In this study, we assume that the whole supply chain is driven by a single source of independent demand and many levels of dependent demands among manufacturing systems in the supply chain. We consider setup cost, transportation cost and time, and inventory holding cost as a decision factor in the MPLSP. The MPLSP is decomposed into two sub-problems: a planning problem of the whole supply chain and a lot-sizing problem of each manufacturing system. The supply chain planning problem becomes a pure linear programming problem and a Generalized Goal Decomposition method is used to solve the problem. Its result is used as a goal of the lot-sizing problem. The lot-sizing problem is solved using the CPLEX package, and then the coefficients of the planning problem are updated reflecting the lot-sizing solution. This procedure is repeated until termination criteria are met. The whole solution process is similar to Lagrangian relaxation method in the sense that the solutions are approaching the optimum in a recursive manner. Through experiments, the proposed closed-loop hierarchical planning and traditional hierarchical planning are compared to optimal solution, and it is shown that the proposed method is a very viable alternative for solving production planning problems of decentralized manufacturing systems and in other areas.

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