• Title/Summary/Keyword: manufacturing execution systems

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Design and Implementation of an Ubiquitous Manufacture Execution System based on RFID/USN (RFID/USN 기반의 유비쿼터스 제조실행시스템 설계 및 구현)

  • Jung, Se Hoon;Kim, Kyung Jong;Sim, Chun Bo
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.6 no.4
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    • pp.21-31
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    • 2010
  • A manufacturing execution system in the process according to automation system of installation management has been growing interest about effective system design and effective system manage. In this paper, we propose an ubiquitous Manufacturing Execution System based on RFID/USN for checkup monitoring and history management of installation in manufacturing execution systems. For this, we design and implement installation history and statistics management system based on RFID grafting RFID for efficient installation equipment history and statistics management of ubiquitous Manufacturing Execution System, and was implemented checkup monitoring system based on USN using temperature sensor, humidity sensor, hydraulic pressure sensor for failure prevention of ubiquitous Manufacturing Execution System. And proposed ubiquitous Manufacturing Execution System is implemented based on JSP for access through Web in real time.

Implementation of BPEL based Workflow Management System in Manufacturing Execution Systems (제조실행시스템에서의 BPEL 기반 워크플로우 관리시스템의 적용)

  • Park, Dong-Jin;Jang, Byoung-Hoon
    • Journal of Information Technology Services
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    • v.8 no.4
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    • pp.165-174
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    • 2009
  • This paper outlines opportunities and challenges in the implementation of BPEL based WFMS(WorkFlow Management System) for the MES(Manufacturing Execution Systems) in semiconductor manufacturing. At present, the most MESs in semiconductor wafer fabrication shop have the problems in terms of application software integration, reactivity, and adaptability. When a plant has to produce new product mix, remodel the manufacturing execution process, or replace obsolete equipments, the principal road blocks for responding to new manufacturing environment are the difficulties in porting existing application software to new configurations. In this paper, the issues about WFMS technologies including BPEL standard applied for MES are presented. And then, we introduce the integrated development framework named nanoFlow which is optimized for developing the BPEL based WFMS application for automated manufacturing system. And we describe a WFMS implemented with using nanoFlow framework, review and evaluate the system.

An Exploratory Study on Application Plan of Big Data to Manufacturing Execution System (제조실행시스템에의 빅데이터 적용방안에 대한 탐색적 연구)

  • Noh, Kyoo-Sung;Park, Sanghwi
    • Journal of Digital Convergence
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    • v.12 no.1
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    • pp.305-311
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    • 2014
  • The manufacturing industry early have been introducing automation and information systems of the engineering and production process for getting competitive advantage. one of the typical information systems is MES(Manufacturing Execution System) and it keeps evolving. As Big Data showed up nowadays, application method of Big Data to MES is also being sought. First, this study will do preceding research and cases study on the application of Big Data in the manufacturing industry. Then, it will suggest application Plan of Big Data to MES.

A Study on Application of Systems Engineering Approach to Design of Smart Manufacturing Execution System (스마트 제조 실행 시스템 기본설계를 위한 시스템 엔지니어링 적용 방법에 대한 연구)

  • Jeon, Byeong-woo;Shin, Kee-Young;Hong, Dae-Geun;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.11 no.2
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    • pp.95-105
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    • 2015
  • Manufacturing Execution System(MES) is in charge of manufacturing execution in the shop floor based on the inputs given by high level information such as ERP, etc. The typical MES implemented is not tightly interconnected with shop floor control system including real (or near real) time monitoring and control devices such as PLC. The lack of real-time interfaces is one of the major obstacles to achieve accurate and optimization of the total performance index of the shop floor system. Smart factory system in the paradigm of Industry 4.0 tries to solve the problems via CPS (Cyber Physical System) technology and FILS (Factory In-the-Loop System). In this paper, we conducted Systems Engineering Approach to design an advanced MES (namely Smart MES) that can accommodate CPS and FILS concept. Specifically, we tailored Systems Engineering Process (SEP) based on an International Standard formalized as ISO/IEC 15288 to develop Stakeholders' Requirements (StR), System Requirements (SyR). The deliverables of each process are modeled and represented by the SysML, UML customized to Systems Engineering. The results of the research can provide a conceptual framework for future MES that can play a crucial role in the Smart Factory.

A Case Study of Manufacturing Execution System Implementation in a Medium-sized Enterprises (중소기업의 생산정보화시스템(MES) 구축 방안에 관한 연구)

  • Kim, Joo-Wan;Lee, Wook-Gee;Kim, Pan-Soo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.31 no.1
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    • pp.59-65
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    • 2008
  • Manufacturing Execution System (MES) is a system that companies can use to measure and control critical production activities. This paper shows case study of implementation of MES (Manufacturing Execution System) and its methodology in a medium sized production company. This study focused on two important things in MES implementation. First, it provides critical success factors (CSFs) and construction method for success of MES implementation. Second, it presents guidelines for MES implementation in small and medium-size company. Some of the benefits with regards to MES implementation and its results are introduced in the end of this paper.

Convergence Network Architecture for Global Manufacturing Execution System (글로벌 제조실행시스템을 위한 융합네트워크 구조)

  • Lee, Tae-Gyu;Shin, Seong-Yoon;Lee, Hyun-Chang
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.05a
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    • pp.211-214
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    • 2014
  • Nowadays, manufacturing field are facing new challenges, through digital information and global integration, toward sophisticated production. This paper presents the system configuration and issues of current manufacturing execution system(MES), and describes major issues and solving elements to establish a MES system for cloud services. Also, it proposes business intelligence(BI) systems for building a manufacturing information system to have the optimized production flow and to respond appropriately to consumer market.

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The Implementation of BPEL based Workflow Management System in Manufacturing System Automation (제조시스템자동화에 있어서 BPEL 기반 워크플로우 관리시스템의 적용)

  • Park, Dong-Jin;Jang, Jae-Jin;Jang, Byoung-Hoon;Kim, Soo-Kyoung
    • 한국IT서비스학회:학술대회논문집
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    • 2009.05a
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    • pp.270-276
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    • 2009
  • This paper outlines opportunities and challenges in the Implementation of BPEL based WFMS(Work Flow Management System) for the MES(Manufacturing Execution Systems) level in semiconductor manufacturing. At present, the most MES that are composed of several hundreds of applications in semiconductor wafer fabrication shop have the same problems as others about flexibility and adaptability. When a plant has to produce new product mix, remodel the manufacturing execution process, or replace obsolete equipments, the principal road blocks for responding to new manufacturing environment are inflexible communication infrastructure among the manufacturing process components and the difficulty in porting existing application software to new configurations. In this paper, the issues about BPEL standard, used for the flexibility of Workflow Management System, are presented. We introduce the integrated development framework named nanoFlow which is optimized for developing the BPEL based WFMS application for automated manufacturing system. We describe a WFMS implemented with using nanoFlow framework, review and evaluate the system in terms of flexibility and adaptability.

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An Empirical Study on Manufacturing Process Mining of Smart Factory (스마트 팩토리의 제조 프로세스 마이닝에 관한 실증 연구)

  • Taesung, Kim
    • Journal of the Korea Safety Management & Science
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    • v.24 no.4
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    • pp.149-156
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    • 2022
  • Manufacturing process mining performs various data analyzes of performance on event logs that record production. That is, it analyzes the event log data accumulated in the information system and extracts useful information necessary for business execution. Process data analysis by process mining analyzes actual data extracted from manufacturing execution systems (MES) to enable accurate manufacturing process analysis. In order to continuously manage and improve manufacturing and manufacturing processes, there is a need to structure, monitor and analyze the processes, but there is a lack of suitable technology to use. The purpose of this research is to propose a manufacturing process analysis method using process mining and to establish a manufacturing process mining system by analyzing empirical data. In this research, the manufacturing process was analyzed by process mining technology using transaction data extracted from MES. A relationship model of the manufacturing process and equipment was derived, and various performance analyzes were performed on the derived process model from the viewpoint of work, equipment, and time. The results of this analysis are highly effective in shortening process lead times (bottleneck analysis, time analysis), improving productivity (throughput analysis), and reducing costs (equipment analysis).

Agent-based Collaborative Simulation Architecture for Distributed Manufacturing Systems (분산 생산 시스템을 위한 에이전트 기반의 협업 시뮬레이션 체계)

  • Cha Yeong Pil;Jeong Mu Yeong
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.808-813
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    • 2003
  • Maintaining agility and responsiveness m designing and manufacturing activities are the key issues for manufacturing companies to cope with global competition. Distributed design and control systems are regarded as an efficient solution for agility and responsiveness. However, distributed nature of a manufacturing system complicates production activities such as design, simulation, scheduling, and execution control. Especially, existing simulation systems have limited external integration capabilities, which make it difficult to implement complex control mechanisms for the distributed manufacturing systems. Moreover, integration and coupling of heterogeneous components and models are commonly required for the simulation of complex distributed systems. In this paper, a collaborative and adaptive simulation architecture is proposed as an open framework for simulation and analysis of the distributed manufacturing enterprises. By incorporating agents with their distributed characteristics of autonomy, intelligence, and goal-driven behavior, the proposed agent-based simulation architecture can be easily adapted to support the agile and distributed manufacturing systems. The architecture supports the coordination and cooperation relations, and provides a communication middleware among the participants in simulation.

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