• 제목/요약/키워드: manufacturing cost

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Wafer-to-Wafer Integration을 위한 생산수율 챌린지에 대한 연구 (Manufacturing yield challenges for wafer-to-wafer integration)

  • 김사라은경
    • 마이크로전자및패키징학회지
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    • 제20권1호
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    • pp.1-5
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    • 2013
  • 3D integration 기술 특히 W2W integration 기술은 전자산업의 디바이스 scaling 문제를 해결하고 고성능화 소형화 추세에 맞춘 가장 핵심적인 기술 방향이다. 그러나 W2W integration 기술은 현재 가격과 생산수율의 장애를 가지고 있고, 이를 해결하기 위해서 웨이퍼 매칭, 리던던시, 다이 면적 축소, 배선 층 수 축소와 같은 디자인 연구들이 진행되고 있다. W2W integration 기술이 대량생산으로 연결되기 위해서는 우선적으로 웨이퍼 본딩, 실리콘연삭, TSV 배선 공정의 최적화가 이루어져야 하겠지만, 가격을 포함한 생산수율을 높이기 위해서는 반드시 디자인 연구가 선행되어야 하겠다.

고강도 경량화 산업용 풀리 개발을 위한 이종접합 사출풀리 제작에 관한 연구 (Study on Heterojunction Injection Pulley Fabrication for Development of a High-Strength and Light-Weight Industrial Pulley)

  • 유관종;배승용;김재열
    • 한국기계가공학회지
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    • 제18권6호
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    • pp.76-81
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    • 2019
  • In the mold-manufacturing field, various methods of advanced production technology are being used in the production of industrial-grade gear pulleys. Among the current methods are injection molding, hoop molding, insight molding, two-material molding, compound-mold molding, as well as engineering plastic mold. Currently, casting pulleys are inexpensive because they are produced in small quantities. However, they produce complications during the manufacturing process, are very unreasonable for mass production, and are disadvantageous in cost competitiveness. Pulleys are divided into hundreds of kinds and thousands of kinds, so the production methods vary. As these pulleys are made of a single material by a casting and welding method, they are not manufactured using injection molds consisting of different materials. In this research, pulleys, shafts, and reinforced plastic materials were incorporated using ANSYS software, and a low-cost, lightweight technology was applied for trial production with optimum design and extrusion technology.

Workload Allocation Methods in Discrete Manufacturing Systems:Model and Optimization

  • Yingwen, Zheng
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.1362-1366
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    • 2003
  • Workload programming is allocating suitable workloads of production process according to the needs of products, which would minimize the total cost of both work and stock under some constraint conditions. In this paper, a production process flow chart of discrete manufacturing is presented by a Petri net, and the optimization model of workload-stock is established. An approach of the optimal workloads is provided by means of the integer matrix theory. An example is given to verify this method.

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Barix Thin Film Encapsulation of OLED's on Flexible and Rigid Glass substrates; high temperature performance and manufacturing aspects.

  • Chu, X.;Moro, L.;Rutherford, N.;Visser, R.J.
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권2호
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    • pp.1699-1702
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    • 2007
  • We will discuss encapsulation of OLEDs on both flexible and rigid glass substrates. Accelerated testing at 6CC/90RH and 85C/85RH is compared and acceleration factors for OLED and Calcium test samples are discussed.We have tested the stability and performance of our barrier coating to much higher temperatures: up to 140 C. Water Vapor Transmission rates at temperatures from 60 to 140 C are presented. Rates and methods for low cost manufacturing on a large scale are analysed

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무인 항공기 기체 설계 및 제작 (Aircraft design and manufacturing for UAV)

  • 황현수;허섭;김종혁;배재성
    • 항공우주시스템공학회지
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    • 제2권4호
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    • pp.38-43
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    • 2008
  • Since UAV has been developed, the demand of uav is increasing because of the advantage which are no injury people and less cost. Also, it has easy maintenance and adaptation because it will carry out each mission by only change payload. So, in this study, we performed aircraft design and manufacturing which it could have maximum payload weight when consider each mission has different weight of payload

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SLA 쾌속조형 패턴에 의한 직접 주조에 관한 연구 (A Study on the Direct Casting from SLA RP Patterns)

  • 이승채;김우순;김동현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.406-410
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    • 2004
  • Rapid prototyping technologies have been widely used to reduce the development cost of new products. Manufacturing industries are nowadays characterized by the flexibility and complexity of products. This to due to the rapid development of manufacturing technology and diverse needs of customers. In this paper, the burning condition for getting casting product of resin pattern have been examined experimentally. In generally, the burning conditions have effect on the casting products. Using the direct casting. we directly producted the jewelry.

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Precision Industrial Ink Jet Printing Technology for Full Color PLED Display Manufacturing

  • Edwards, Chuck;Bennett, Richard;Lee, Jueng-Gil;Silz, Kenneth
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2002년도 International Meeting on Information Display
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    • pp.141-143
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    • 2002
  • Litrex Ink Jet equipment offers prospect for reliable and low cost manufacturing process for PLED technology. The design concept of 140P system that we are developing meets requirement of process/equipment for PLED manufacturing line in terms of higher mechanical accuracy, in-line monitoring system of print head, high precision of process capability, reasonable through-put, high reliability/easier maintenance and no particle generation.

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도어트림을 이용한 Digital 조립시스템 개발 (Development of Digital Assembly system with Door Trim)

  • 박홍석;여성운;이규봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.625-626
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    • 2006
  • Nowadays, the increasing global competition forces manufacturing enterprises to apply new technologies method of their products. To save time and cost in assembly process and to increase the quality of products, it is very important to choose an optimal assembly system. We propose a methodology that generates an optimal assembly system by using the Digital manufacturing.

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유전 알고리즘을 이용한 한계비용내의 최적 공차 설계 (Optimal Tolerance Design within Limited Costs using Genetic Algorithm)

  • 장현수;이병기;김선호
    • 산업경영시스템학회지
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    • 제22권49호
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    • pp.33-41
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    • 1999
  • The original tolerances, which are assigned by designers on the basis of handbooks and experience, cannot always be expected to be optimal or feasible, because they may yield an unacceptable manufacturing costs. So the systematic tolerance design considering manufacturing costs should be done. Therefore, this research analyzes the tolerance within the tolerance design using Monte-Carlo simulation method and sensitivity analysis and using genetic algorithm by tolerance allocation method. The genetic algorithm was developed for allocation of the optimal tolerance under the manufacturing limitation cost.

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기계가공시 분당가공비를 고려한 최적 절삭 조건에 관한 연구 (A study on automatic selection of optimal cutting condition on machining in view of economics)

  • 이길우;이용성
    • 오토저널
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    • 제14권6호
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    • pp.113-126
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    • 1992
  • Recently the multi-kind, small-amount manufacturing system has been replacing the mass manufacturing system, and domestic machining inustry also is eager to absorb the new technology because of its high productivity and cost reduction. The optimization of the cutting condition has been a vital problem in the machining industry, which would help increase the productivity and raise the international competitiveness. It is intended in this study to investigate the machining costs per unit time which is essential to the analysis of the optimal cutting condition, to computer the cutting speed that lead to the minimum machining costs and the maximum production to suggest the cutting speed range that enables efficient speed cutting, and to review the machining economy in relation to cutting depth and feed. Also considered are the optimal cutting speed and prodution rated in rrelation with feed. It is found that the minimum-cost cutting speed increases and the efficient cutting speed range is reduced as machining cost per unit time increases since the cutting speed for maximum production remains almost constant. The machining cost is also lowered and the production rate increases as the feed increases, and the feed should be selected to satisfy the required surface roughness. The machining cost and production rate are hardly affected by the cutting depth if the cutting speed stays below 100m/min, however, they are subject to change at larger cutting depth and the high-efficient speed range also is restricted. It can be established an adaptive optimal cutting conditions can be established in workshop by the auto-selection progam for optimal operation. It is expected that this method for choosing the optimal cutting conditions might contribute to the improvement of the productivity and reduced the cost. It is highly recommended to prepare the optimal cutting conditionthus obtained for future use in the programing of G-function of CNC machines. If proper programs that automatically select the optimal cutting conditions should be developed, it would be helpful to the works being done in the machine shops and would result in noticeable production raise and cost reduction.

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