• 제목/요약/키워드: manufacturing BOM

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이 기종 조선 PLM 시스템 간 BOM Data 교환을 위한 조선 온톨로지 Framework 구축 (Building and Applying Shipbuilding Ontology for BOM Data Interoperability in Heterogeneous Shipbuilding PLM Systems)

  • 김대석;이경호;이정민;이광;김진호
    • 한국CDE학회논문집
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    • 제16권3호
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    • pp.197-206
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    • 2011
  • Shipbuilding is a complex industry which contains a lot of knowledge, technology, and utilities. Hence, the necessity of the PLM (Product Life-cycle Management) system which manages life-cycle information of marine product has been increased. So, many studies related to shipbuilding PLM have been preceded, and there are some cases to be built. To implement collaboration and concurrent engineering of ship designing and manufacturing, interoperability of product data in heterogeneous system is required. Also, sharing and reusing knowledge are important for innovation of business process and productivity of enterprises. Even though many studies related interoperability of product data are going on in varies domain, the application to shipbuilding is deficient. This paper proposes a methodology for management and interconnection of BOM data based on ontology in heterogeneous PLM system of shipbuilding. Using Prot$\'{e}$g$\'{e}$-OWL, we built simple domain ontology of shipbuilding industry, and then, we integrated product information of shipbuilding BOM which is represented with different ontologies. We verified possibility of integration of shipbuilding BOM in heterogeneous PLM, using ontology.

수주생산 환경에서 견적관리체계의 구성에 관한 연구 (A Study on the Configuration of the Quotation Management System in the Make-To-Order Manufacturing Environments)

  • 전규환;장길상;박창권
    • 대한안전경영과학회지
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    • 제23권4호
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    • pp.73-81
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    • 2021
  • Today's manufacturers must respond quickly to customer needs. In particular, make-to-order companies are constantly striving to satisfy customer demand for products in order to secure more favorable conditions in the future through bidding. In this bidding process, quotations play a very important role in providing favorable conditions. And the most important content that companies strive to satisfy their customers is the product's performance. Therefore, a company can attract customers and secure economic profits through good quotations, but it can be said that the first priority is to match the performance of the products requested by the customers. That is, when a company creates a quotation, it is important to structure the quotation according to the performance of the product. Thus, this paper intends to present a quotation management framework and a quotation BOM information model for constructing quotations efficiently in make-to-order manufacturing. And, in order to prove the usefulness of the proposed quotation management framework, we presents an case of the construction of an quotation management system based on the JAVA platform. As a result, the integrated quotation management system based on the proposed quotation management framework and quotation BOM has been successfully operated in a make-to-order company that manufactures marine engines.

고객지향 수주생산 기업을 위한 제품사양 기반의 견적관리시스템 구축 (Development of a Product Specification Based Quotation Management System for Customer-Oriented Manufacturing Enterprise)

  • 정순일;김재균;장길상
    • 산업경영시스템학회지
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    • 제30권4호
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    • pp.141-154
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    • 2007
  • Nowadays, customer-oriented manufacturing enterprises such as airplane, ship, ship engine, etc are knowledge-intensive and higher added value industries. In these companies, to quickly respond customer's order, a quotation management is a very important task. But, this task is very complex, time-consuming, resource- consuming, and difficult process because it is related with many departments within a company. In this paper, for the effective and efficient quotation management, the concept of product specification framework is introduced because a quotation BOM (bills of material) can be created from product specification. Also, this paper presents the product specification framework based quotation management process and implements the quotation management system for the ship engine division of 'H' company, one of customer-oriented manufacturing enterprises. As a result, the proposed quotation management concept reduced a lead time of drawing out quotations from $3{\sim}10$ days to 1 hour. And, the constructed quotation management system achieved a rapidity, accuracy, quality, and workload reduction of the quotation management process.

Petri net을 이용한 제조시스템의 워크플로우 모델링 (Manufacturing workflow modeling using Petri net)

  • 김태운;서윤호;신동목
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.821-826
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    • 2003
  • The Purpose of this paper is to automate the representation of manufacturing line using Petri net model. In the manufacturing cell, the line can be represented using workflow which is composed of Bill of Material (BOM) and Bill of Processes (BOP). BOP shows the precedence of processes and the relationship between assembly and disassembly. As a modeling scheme, generalized stochastic Petri net is adopted. For a problem domain with flexible manufacturing cell, Petri net model is made and behavioral properties are analyzed.

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EPC 기반의 제조 공정 협업을 위한 중립 데이터 생성 알고리즘 (Neutral Data Generation Algorithm for EPC-based Manufacturing Process Collaboration)

  • 김동기;김승희
    • 한국인터넷방송통신학회논문지
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    • 제20권1호
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    • pp.1-9
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    • 2020
  • 선 해양 분야와 같이 복잡성이 높은 EPC(engineering, procurement, construction) 기반의 제조 공정시에는 협업 업체 간 협업 작업용 데이터가 매우 상세한 수준까지 상호 참조됨으로써 유기적인 현장 업무가 실현될 수 있는 방안이 필수적이다. 그러나 기업 별 고유한 SW의 사용과 현장 관리 체계의 복잡성으로 인하여 업체 상호 간 현장의 작업 정보를 포함한 진행 상태가 실시간 수준으로 공유되지 못하고 있어 이로 인하여 공정 지연 및 자원 투입의 비효율이 초래되고 있다. 본 연구에서는 다양한 파일 형태로 존재하는 작업 정보를 협업 형태의 제조 공정에서 적용할 수 있는 중립 데이터 생성 알고리즘을 개발하였다. 또한 개발된 알고리즘을 조선 해양 플랜트 배관의 제조 공정에 적용하고 생성된 중립 데이터를 활용하여 시각화하는 작업 정보 생성용 SW를 개발하고 좌표, 형상 및 치수, BOM의 종류, 개수, spec값을 비교함으로써 알고리즘의 정확도를 검증하였다. 그 결과 중립 데이터 좌표 정확성은 99%, 중립데이터 형상과 치수는 100%, BOM Spec. 은 100% 일치함을 확인하였다. 이 연구는 기업의 다양한 정보화 기반 기술로 인한 정보 공유의 제약을 극복하고, 복잡한 제조 공정의 작업화일 정보 공유를 극대화할 수 있을 것으로 사료된다.

배관 제작, 설치 ISO 도면 및 BOM 정보 자동 생성 시스템 개발 (Development of Automatic Pipe ISO-Drawing and BOM Generation System)

  • 우일국;김신형;허철은;조용남;구자민;김대진
    • 대한조선학회 특별논문집
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    • 대한조선학회 2005년도 특별논문집
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    • pp.127-133
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    • 2005
  • DSME has successfully developed the unified CAD system (DACOS) for the commercial ship based on its design know-how accumulated for several years. Currently, DSME is expanding the unified CAD system to plant and special ship design. In this paper, the development of pipe design, especially, isometric drawing and BOM(Bill of Material) generation will be introduced isometric drawing and BOM generation are major activities of pipe design in shipbuilding. The drawing is used for pipe construction and installation while the BOM is used for purchasing and manufacturing pipe line. These activities are time-consuming and tedious jobs done by designers because the drawing should be generated as a non-scaled symbolized drawing that can be easily understood and the BOM information should be extracted without mistake. Therefore, we implemented automatic isometric drawing and 80M generation system for pipe design. In this paper, the developed system and the used technology will as well be introduced and a design output in a plant project as an applied example will be illustrated.

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A Research on Development of Bills of Material Using Web Grid for Product Lifecycle Management

  • Yoo, Ji-Hyun
    • 한국컴퓨터정보학회논문지
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    • 제22권12호
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    • pp.131-136
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    • 2017
  • PLM(Product Lifecycle Management) is an information management system that can integrate data, processes, business systems and human resources throughout the enterprise. BOM(Bills Of Material) is key data for designing, purchasing materials, manufacturing planning and management, which is basic for product development throughout the product life cycle. In this paper, we propose the efficient system to increase the data loading speed and the processing speed when using such large BOM data. We present the performance and usability of IMDG (In Memory Data Grid) for data processing when loading large amounts of data. In the UI, using the pure web grid of JavaScript instead of the existing data loading method can be improve performance of data managing.

이산사건 시뮬레이션 시스템을 활용한 생산성 개선 사례 연구 (A Case Study on Productivity Improvement by a Discrete Event-Driven Simulation System)

  • 김상태;신문수;류광열;조용주
    • 산업경영시스템학회지
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    • 제38권4호
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    • pp.149-158
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    • 2015
  • Up-to-date manufacturing companies have faced a market-driven environment of pull production order. There should be a difference in operating manufacturing resources according to the type, quantity, and delivery time of manufactured products, because the process situation in pull production is changed by customer orders. And it should be taken into account from the stage of preparing for production such as process design and the placement and utilization of manufacturing resources. However, the feasibility of production plans is limited because most of small manufacturing businesses make production/supply plan of the parts and products assuming that equipment abilities in scheduling is sufficient without managing process standard information systemically. In this study, a discrete event simulation system based on BOM (bill of material), that is F-OPIS (online productivity innovation system), is introduced and a case study on application of the system leading to improving productivities is presented. F-OPIS deals with a decision-problem on production management and it is specialized for small-and- medium sized manufacturing companies. The target company of this case study is a typical small-and-medium sized manufacturing company in Korea, that produces various machined parts. The target company adopts make-to-stock production management to prevent tardy delivery because of fluctuations in demand. Therefore, it is required to apply an efficient inventory control solution for improving productivities. In this paper, based on the constraints of working capacity of manufacturing resources, the bottleneck process is analyzed as production conditions are changed. Consequently, an improvement plan is proposed, that eventually enhances overall utilization rates of resources in the bottleneck process and reduces overall production lead-time and inventory level.

($CO_2$ 레이저 원격용접 시스템을 이용한 차체용접 (- Car Body Welding by $CO_2$ Remote Welding System-)

  • 염중환;이희범;정창호;조용준;박희규
    • 한국레이저가공학회:학술대회논문집
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    • 한국레이저가공학회 2005년도 추계학술발표대회 논문집
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    • pp.7-10
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    • 2005
  • Nowadays, most automotives companies are making use of laser welding in car body assembly shop. But even though laser welding is better than resistance spot welding in many points, its application has been limited to special technology for manufacturing. The paper introduces in the field of remote welding system(RWS) to improve the process efficiency of laser welding. Positioning time of RWS between welding stitches are dramatically reduced to zero. It is a kind of solutions to generalize laser welding in mass production.

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자동차부품 제조업의 MES 시스템 활용도를 높이기 위한 분산형 MRP 구현에 관한 연구 (A Study on the Implementation of Distributed MRP to Increase the Utilization of the MES System in the Automobile Parts Manufacturing Industry)

  • 남은재;김광수
    • 대한안전경영과학회지
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    • 제24권2호
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    • pp.127-134
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    • 2022
  • Production management in the automobile parts industry is carried out according to the production plan of the customer, so it is important to prevent shortages in product supply. As the product composition became increasingly complex, the MES System was built for the purpose of efficient production plan management and inventory management, but its utilization is low. This study analyzed the problems of the MES system and sought to improve it. Through previous studies, it was confirmed that the inventory management of the pull approach that actually occurred in the warehouse is more suitable than the push approach based on the forecast of the warehouse for the volatility, complexity, and uncertainty of orders in the auto parts industry. To realize this, we tried distributed MRP by using the ADO function of VBA to link the standard information of the MES system with Excel and change the structure of the BOM table. Through this, it can help increase the accuracy of production planning and realize efficient inventory management, thereby increasing the utilization of the MES system in the auto parts industry and enhancing the competitiveness of the company.