• Title/Summary/Keyword: main hole

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Effect of cold-spray deposition on deformation of aluminum alloy substrate (초음속 저온분사법에 의한 알루미늄 분말 적층에서 얇은 모재에 발생하는 변형에 대한 연구)

  • Lee Jae-Chul;Chun Doo-Man;Kim Sung-Geun;Ahn Sung-Hoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.99-100
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    • 2006
  • Cold gas dynamic spray or cold-spray is a deposition process, which causes deformation of a thin substrate. The deformation is usually convex to the deposited side. In this research, the main cause of the deformation was investigated using 6061-T6 aluminum alloy. The effects or anisotropic coefficient or thermal expansion (CTE) or the deposited layer by cold-spray and residual stress were studied by experiments and finite element analysis. The Hole Drilling method was applied to measure residual stress in the cold-spray layer and substrate. The data obtained by the experiments were used for the analysis of substrate deformation. From the result of the analysis, it was concluded that compressive residual stress was the main reason of substrate deformation while CTE had little effect.

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Static Stiffness Characteristics of Main Spindle Interface using Finite Element Method (유한요소법을 이용한 주축 인터페이스부의 정강성 특성)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.40-46
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    • 2007
  • High speed machining has become the main issue of metal cutting. Due to increase of the rotational speed of the spindle, problems such as the run-out errors and reduced stiffness must be overcome to improve the machining accuracy. In order to solve the problems, it is important to determine the appropriate clamping unit and tooling system. This paper presents an investigation into an analysis of static stiffness in the main spindle interface. Finite element analysis is performed by using a commercial code ANSYS according to variation of cutting force, clamping force and rotational speed. From the finite element results, it is shown that the rotational speed and clamping force mostly influence on the variation of the static stiffness in the main spindle interface.

A Numerical analysis on the pressure drop of the flow field past a two-staged orifice in a rectangular duct (사각덕트 내 이단 오리피스를 지나는 유동의 압력강하에 대한 수치해석)

  • Song, Woo-Yeol;Kim, You-Gon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2747-2752
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    • 2007
  • A numerical study has been performed on the flow past a two-staged orifice in a rectangular duct. The flow field including the recirculation region behind the orifice was investigated and the pressure drop was calculated. Water was used as a working fluid and the flow was treated as the turbulent flow, of which the Raynolds number was 6000. The main parameters for the pressure drop and the recirculation region were the orifice's inclined angle against the duct, the interval between two orifices, the shape of the orifice's hole having the same area, and the change of the hole position at the same interval. The variation of the flow field was investigated with each parameter. Consequently, it was found that the most dominant parameter influencing the drop of the pressure was the change of the hole position at the same interval between orifices. Especially when the interval between orifices was narrow and the relative position the holes was changed, its effect to the flow field was shown most drastically as a result of this study. The SIMPLER algorithm with FLUENT code was employed to analyze the flow field.

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Experiments of Force Control Algorithms for Compliant Robot Motion

  • Kim, Dong-Hee;Park, Jong-Hyeon;Song, Ji-Hyuk;Hur, Jong-Sung
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1786-1790
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    • 2004
  • The main objective of this paper is to analyze the performance of various force control algorithms in improving and adjusting the compliance of industrial robots in contact with their environment. Some of fundamental force control algorithms such as sensorless control, impedance control and hybrid position/force control are theoretically analyzed and simulated for various situations of an environment, and then a series of experiments using them were performed. In this paper, a control scheme to use position control in implementing the impedance control was investigated in order to nullify the effect of joint friction. The new reference trajectory is generated using contact force feedback and original desired trajectory. And an inner position control loop is designed to provide accurate position tracking for the new reference trajectory and good disturbance rejection. Experiments to insert a peg in a hole (so-called the peg-in-a-hole task) were performed with HILS (hardware-in-theloop simulation) system based on the results of the analyses and simulations on the characteristics of each control algorithm. The experiments showed that various force control methods improved the performance of robots in close contact with the environment by adjusting their compliance with respect to an arbitrary set of coordinates.

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Flow Measurements and Performance Analysis using a 5-Hole Pitot Tube and a Rotating Hot-Wire Probe in an Axial Flow Fan (5공 피토관 및 회전 열선 유속계에 의한 축류 홴 내부 유동장 계측 및 평가)

  • Jang, Choon-Man;Kim, Kwang-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.12
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    • pp.1750-1757
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    • 2003
  • This paper describes the flow measurements inside the blade passage of an axial flow fan by using a rotating hot-wire probe sensor from a relative flame of reference fixed to the rotor blades. The validity of fan rotor designed by a streamline curvature equation was performed by the measurement of the three-dimensional flow upstream and downstream of the fan rotor using a 5-hole pitot tube. The vortical flow structure near the rotor tip can be clearly observed by the measurements of a relative velocity and its fluctuation on quasi-orthogonal planes to a tip leakage vortex. Larger vortical flow, which results in higher blockage in the main flow, is formed according to decrease a flow rate. The vortical flow spreads out to the 30 percent span from the rotor tip at near stall condition. In the design operating condition, the tip leakage vortex is moved downstream while the center of the vortex keeps constant in the spanwise direction. Detailed characteristics of a velocity fluctuation with relation to the vortex were also analyzed.

Effect of Channel Rotation and Bleed Flow on Heat/Mass Transfer Characteristics in a 90° Ribbed Square Channel (채널회전 및 유출유동이 90도 요철이 설치된 사각채널 내 열/물질전달 특성에 미치는 영향)

  • Park, Suk-Hwan;Jeon, Yun-Heung;Kim, Kyung-Min;Lee, Dong-Hyun;Cho, Hyung-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.1 s.256
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    • pp.83-90
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    • 2007
  • The present study investigated the effects of channel rotation and bleed flow on heat/mass transfer in a $90^{\circ}$ ribbed square channel. The bleed holes were located between the rib turbulators on the leading surface and those on the trailing surface case by case. The tests were conducted under the conditions of various bleeding ratios (0.0, 0.2, 0.4) and rotation numbers (0.0, 0.2, 0.4) at Re=10,000. The results suggested that heat/mass transfer characteristics were influenced by the Coriolis force, bleed flow and bleed hole location. The heat/mass transfer on the surface with bleed flow was more increased than that without bleed flow but that on the opposition surface was decreased. Those were due to the effects of the tripping flow and the diminution of main flow rate respectively. The results also showed that the heat/mass transfer characteristics were different according to bleed hole location and channel rotation.

Effect of Injection Hole and Needle-driven Characteristics on Pilot Spray in High Pressure Injector with Common-rail System (커먼레일 고압분사용 인젝터의 분공수 및 니들구동특성이 Pilot 분무에 미치는 영향)

  • Lee, Jin-Wook;Bae, Jang-Woong;Kim, Ha-Nul;Kang, Kern-Yong;Min, Kyung-Duk
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.8-14
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    • 2004
  • future exhaust emission limits for diesel-driven passenger cars will force the automotive company to significantly develop of the new technologies of diesel engine respectively of the drive assemblies. As we know, the contributions of soot and nitrogen oxide is the main problems in diesel engine. Recently, as a result, the pilot injection of common-rail fuel injection system recognizes an alternative function to solve an environmental problem. This study describes the effect of the nozzle structure and driven characteristic of injector on pilot injection fur a passenger car common-rail system. The pilot spray structure such as spray tip penetration, spray speed and spray angle were obtained by high speed images, which is measured by the Mie scattering method with optical system fur high-speed temporal photography. Also the CFD analysis was carried out for fuel behavior under high pressure in between needle and nozzle of injector for common-rail system to know the condition of initial injection at experiment test. It was found that solenoid-driven injector with 5-hole was faster than 6-hole injector in spray speed at same conditions and piezo-driven injector showed faster response than solenoid injector.

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Air Circulating Oven-drying Characteristics of Hollowed Round-post for Korean Main Conifer Species Part 3: Effects of Water-vapor Dam and Heartwood Coating Treatments

  • Lee, Nam-Ho;Zhao, Xue-Feng;Shin, Ik-Hyun;Lee, Chang-Jin
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.2
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    • pp.101-111
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    • 2014
  • In this study the effect of heartwood-coating (HCO), vapor-dam (VD), bark-remaining (BR) and bark-remaining-coating (BRC) treatments on the air circulating oven-drying characteristics of Japanese larch hollowed round-post was evaluated. The drying times of the hollowed round-posts for control, VD, HCO and BR specimens were 72, 168, 204 and 240 hours, respectively, from the initial MC to about 8% MC, which was recommended as the indoor in-use MC. The temperature in the hole of the VD specimen was lower than that of wood and the difference between air temperature in the hole and wood temperature became large during drying period. The vapor pressure of air in the hole was higher than that of inside wood for all specimens except VD specimen. The surface checks on all specimens were observed in increasing order of BR, BRC, UC, HCO and VD specimens.

Electromagnetic Tomography Using Finite Element Method (유한요소법을 이용한 전자탐사 토모그래피 연구)

  • Son, Jeong-Sul;Song, Yoon-Ho;Kim, Jung-Ho
    • 한국지구물리탐사학회:학술대회논문집
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    • 2007.06a
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    • pp.185-190
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    • 2007
  • In this study, we developed the 2.5D EM modeling and inversion algorithm for cross-hole source and receiver geometry. Considering the cross-hole environment, we use a VMD (vertical magnetic dipole) as a source and vertical magnetic fields as a measuring data. Developed inversion algorithm is tested for the isolated block model which has a conductive and a resistivity anomaly respectively. For the conductive anomaly, its size and resistivity are inverted well on the inversion results, while for the resistive anomaly, the location of anomalous block is shown on the inverted section, but its values are far from the exact value. Furthermore, artificial conductive anomalies are shown around the resistive anomalous zone. If we consider the inversion artifact shown in the test inversion of restive block, it is almost impossible to image the resistive zone. However, the main target of EM tomography in the engineering problem is conductive target such as fault zone, and contaminated zone etc., EM tomography algorithm can be used for detecting the anomalous zone.

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Thermal Response Property of Grout Materials from In-situ Test and Temperature Variation of Ground Heat Exchanger (그라우트 재료별 열응답 특성 및 열교환기 운전온도 변화)

  • Kim, Kap-Duk;Lee, Soung-Ju;Yun, Yeo-Sang
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.769-775
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    • 2008
  • The objective of this report is to determine the difference of thermal response that grouted two different materials, and compare the simulation result of the length of total ground heat exchanger length that using the ground thermal conductivity. And also to know heat exchange variation of ground heat exchanger temperature that measured with various test depth. The result shows that the test hole grouted with water permeable material got better thermal response than grouted with water impermeable material. However, with consideration of ingnore for the initial 12 hour data, the test hole grouted with impermeable material has larger thermal conductivity than the other. By former thermal conductivity, simulated data by engineering program shows only 3.4% difference or less. This result shows that ground thermal conductivity is not the main variables for the design program of ground heat exchanger. At the cooling or heating mode, base on the depth of -150m, the ground heat exchanger has best temperature at $-90{\sim}-60m$ and than getting worse because of entering water heat exchanged with leaving water in the same hole.

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