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누설자속 기반 강판 두께별 국부 손상 진단 감도 분석 (Analysis of Magnetic Flux Leakage based Local Damage Detection Sensitivity According to Thickness of Steel Plate)

  • 김주원;유병준;박세환;박승희
    • 한국방재안전학회논문집
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    • 제11권2호
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    • pp.53-60
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    • 2018
  • 본 연구에서는 강판에 발생한 국부적인 손상의 진단을 위해 강자성의 연속체 구조물에 적합한 비파괴진단 기법인 누설자속 기법을 적용하였다. 강판시편의 두께 변화에 따른 누설자속 기반 진단 기법의 민감도를 분석하기 위해 각각 다른 두께를 가지는 몇 가지의 강판시편을 준비하였고, 각각의 시편에 3가지 깊이의 인공결함을 가공하였다. 홀센서와 자화요크를 이용하여 일정한 자화밀도를 가지는 누설자속 센서헤드를 제작하여 강판시편으로부터 누설자속 신호를 계측하였다. 센서헤드로부터 수집된 자속신호의 품질향상을 위해 일련의 신호처리 과정을 거쳤으며, 각 손상지점으로부터 계측된 누설자속 신호의 확인을 통해 국부손상 감지의 가능성을 확인하였다. 강판두께에 따른 누설자속 기법의 손상감지 민감도의 분석을 위해 각각 다른 두께의 강판시편으로부터 검출된 MFL 신호에서 P-P value를 정량적으로 추출하였고 그 값을 비교 분석 하였다.

An Application of a Magnetic Camera for an NDT System for Aging Aircraft

  • Kim, Jung-Min;Jun, Jong-Woo;Lee, Jae-Sun;Lee, Jin-Yi
    • 비파괴검사학회지
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    • 제30권3호
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    • pp.212-224
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    • 2010
  • The usefulness of the magnetic camera for non-destructive testing of aging aircraft is discussed in this paper. The magnetic camera can be used f magnetic particle testing(MT), magnetic flux leakage testing(MFLT), eddy current testing(ECT) and penetration testing(PT). It measures the distribution of a magnetic field and visualizes the magnetic pattern. Near and far side cracks, fatigue, thickness degradation, and cracks under rivets have been detected. The possibility of quantitative evaluation was also examined. Using indirect experiments, we verified the detection ability of the sensor for cracks in titanium and advanced composite materials.

누설자속법을 이용한 저장탱크 바닥판재의 부식 평가 (Corrosion Assessment of Storage Tank Floor using Magnetic Flux Leakage Technique)

  • 원순호;조경식
    • 비파괴검사학회지
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    • 제20권1호
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    • pp.38-45
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    • 2000
  • 본 연구에서는 누설자속법을 적용한 저장용 탱크 바닥판재의 부식측정 기술에 관한 연구를 수행하였다. 시험편은 두께 6mm 및 10mm 강판에 20%, 40% 60% 80%의 깊이를 갖는 홈을 가공한 대비시험편을 사용하였다. 영구자석을 이용하여 요크를 제작하고 홀센서를 이용하여 시험편에서 누설자속을 측정하였다. 실험결과는 인공홈에서 발생된 누설자속을 효과적으로 검출할 수 있다는 것을 보여주었다. 또한 transverse형 홀센서를 이용하여 시험편에 가공한 홈의 크기를 근사적으로 측정할 수 있다는 결과를 제시하였다. 홈의 위치에 따른 누설자속 진폭을 측정한 결과, 누설자속법으로는 판재 상, 하부의 홈 위치를 구별할 수 없다는 것이 밝혀졌고, lift-off 거리에 따라서 진폭이 현저하게 변하기 때문에 고정된 lift-off 거리를 유지하는 것이 중요하다는 사실을 보여주었다.

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Design of Shielded Encircling Send-Receive Type Pulsed Eddy Current Probe Using Numerical Analysis Method

  • Shin, Young-Kil
    • 비파괴검사학회지
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    • 제33권6호
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    • pp.505-510
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    • 2013
  • An encircling send-receive type pulsed eddy current (PEC) probe is designed for use in aluminum tube inspection. When bare receive coils located away from the exciter were used, the peak time of the signal did not change although the distance from the exciter increased. This is because the magnetic flux from the exciter coil directly affects the receive coil signal. Therefore, in this work, both the exciter and the sensor coils were shielded in order to reduce the influence of direct flux from the exciter coil. Numerical simulation with the designed shielded encircling PEC probe showed the corresponding increase of the peak time as the sensor distance increased. Ferrite and carbon steel shields were compared and results of the ferrite shielding showed a slightly stronger peak value and a quicker peak time than those of the carbon steel shielding. Simulation results showed that the peak value increased as the defect size (such as depth and length) increased regardless of the sensor location. To decide a proper sensor location, the sensitivity of the peak value to defect size variation was investigated and found that the normalized peak value was more sensitive to defect size variation when the sensor was located closer to the exciter.

와전류 센서를 이용한 금속 모재 선별에 관한 연구 (A Study on sorting out base metal using eddy current sensor)

  • 이길승;김태옥;김화영;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1788-1792
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    • 2005
  • Eddy current sensor is representative instrument measuring gap to base metal and sensing trouble in base metal. The existing eddy current sensor works as measuring variance of sensor coil's inductance. But, sensor coil have phenomenon that not only inductance but also real resistance varies in real action. Conductivity and Permeability are main variable in sensor coil's varying impedance(inductance, real resistance). By searching relationship between conductivity-permeability and sensor coil's impedance, eddy current sensor gain advantage of elevation of accuracy, removal of alignment to each base metal, and continuous sensing to varying base metal.

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자장감쇠법을 이용한 $(Bi,Pb)_2Sr_2Ca_2Cu_3O_x$/Ag 초전도선재의 접합저항 측정 (Measurement of Joint Resistance of $(Bi,Pb)_2Sr_2Ca_2Cu_3O_x$/Ag Superconducting Tape by Field decay Technique)

  • 김정호;이승묵;주진호
    • Progress in Superconductivity
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    • 제14권1호
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    • pp.1-10
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    • 2012
  • We fabricated a closed coils by using resistive-joint method and the joint resistance of the coils were estimated by field decay technique in liquid nitrogen. We used the Runge-kutta method for the numerical analysis to calculate the decay properties. The closed coil was wound by $(Bi,Pb)_2Sr_2Ca_2Cu_3O_x$/Ag tape. Both ends the tape were overlapped and soldered to each other. The current was induced in a closed coils by external magnetic flux density. Its decay characteristic was observed by means of measuring the magnetic flux density generated by induced current at the center of the closed coil with hall sensor. The joint resistance was calculated as the ratio of the inductance of the loop to the time constants. The joint resistances were evaluated as a function of critical current of loop, contact length, sweep time, and external magnetic flux density in a contact length of 7 cm. It was observed that joint resistance was dependent on contact length of a closed coil, but independent of critical current, sweep time, and external magnetic flux density. The joint resistance was measured to be higher for a standard four-probe method, compared with that for the field decay technique. This implies that noise of measurement in a standard four-probe method is larger than that of field decay technique. It was estimated that joint resistance was $8.0{\times}10^{-9}{\Omega}$ to $11.4{\times}10^{-9}{\Omega}$ for coils of contact length for 7 cm. It was found that 40Pb/60Sn solder are unsuitable for persistent mode.

영구자석의 형상을 이용한 오버헤드 교반기용 임펠러 종류의 인식에 관한 연구 (A Study on the Discrimination of the Overhead Stirrer Impeller using the Dimensions of Permanent Magnets)

  • 이호철;김기대
    • 한국기계가공학회지
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    • 제18권2호
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    • pp.52-57
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    • 2019
  • To develop a stirring device that can automatically measure the viscosity of a fluid, the impeller type of the device must be recognized without making contact. In this study, we propose a method to discriminate the type of impellers using the changes in the magnetic field. Permanent magnets are inserted into a hollow hole of the impellers, and the change of the magnetic field is measured by a hall sensor. All experimental results are compared with the FEM analysis results. The results show that with the increase in diameter and length of the magnet inserted into the impeller, the magnitude of the magnetic flux density increases. The magnetic field is more sensitive to the change in the magnet diameter than to the change in magnet length. In order to reduce the machining costs, however, it is advantageous to change the magnet length instead of the magnet diameter.

조셉슨 접합 어레이의 전류 차단특성 (Current Limitation Characteristics of Josephson Junction Array)

  • 강찬석;김기웅;유권규;이성주;권혁찬;황성민;이용호;김진목;이상길
    • Progress in Superconductivity
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    • 제10권2호
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    • pp.144-148
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    • 2009
  • A current limiter was manufactured using a Josephson junction array to cut off an excessive current flowing into the SQUID sensor. The Fabricateed Josephson junction array was connected in series with a flux transformer that consists of a pick-up coil and an input coil, and the flux transformer was inductively coupled with a Double Relaxation Oscillation SQUID(DROS). The flux-voltage modulation curve was induced by applying an AC magnetic field whose magnitude was far smaller than that of the DC magnetic field. A change in the flux-voltage modulation curve of the SQUID was observed while the DC magnetic field was increased, to qualitatively examine the current limiting characteristic of the Josephson junction array. As a result, it was found that the SQUID flux-voltage modulation curve disappeared at the critical current of the Josephson junction array, which indicates that the Josephson junction array properly works as a current limiter.

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The utilities of U-shape EM sensor in stress monitoring

  • Wang, Guodun;Wang, Ming L.
    • Structural Engineering and Mechanics
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    • 제17권3_4호
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    • pp.291-302
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    • 2004
  • In this paper, load monitoring technologies using U-shape Magnetoelastic (EM or ME) sensors have been exploited systemically for the first time. The steel rod to be tested is the Japan 7 mm piano steel rod. The load dependence of the magnetic properties of the piano steel rod was manifested. Two experimental designs of U-shape magnetoelastic sensors were introduced, one with double pick-up concentric coils wound on the rod to be tested, the other with pick-up coil on one yoke foot. The former design is used to derive the correlation of the relative permeability with elastic tension, while the latter is aimed to reflect the stress induced magnetic flux variation along the magnetic circuit. Magnetostatic simulations provide interpretations for the yoke foot sensing technology. Tests with double pick-up coils indicate that under proper working points (primary voltages), the relative permeability varies linearly with the axial load for the Japan 7 mm piano steel rod. Tests with pick-up coil on the yoke foot show that the integrated sensing voltage changes quadratically with the load, and error is more acceptable when the working point is high enough.

자기 누설 신호의 측정을 이용한 배관의 결함 깊이 추정 (Defect depth estimation using magnetic flux leakage measurement for in-line inspection of pipelines)

  • 문재경;이승현;이인원;박관수;이민호
    • 센서학회지
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    • 제15권5호
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    • pp.328-333
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    • 2006
  • Magnetic Flux Leakage (MFL) methods are widely employed for the nondestructive evaluation (NDE) of gas pipelines. In the application of MFL pipeline inspection technology, corrosion anomalies are detected and identified via their leakage filed due to changes in wall thickness. The gas industry is keenly interested in automating the interpretation process, because a large amount of data to be analyzed is generated for in-line inspection. This paper presents a novel approach to the tasks of data segmentation, feature extraction and depth estimation from gas pipelines. Also, we will show that the proposed method successfully identifying artificial defects.