• Title/Summary/Keyword: magnetic flux leakage tool

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Implementation of High Magnetization System for Performance Enhancement of Magnetic Flux Leakage Tool

  • Cho, Sung-Ho;Yoo, Hui-Ryong;Kim, Dong-Ku;Park, Dae-Jin;Rho, Yong-Woo;Seo, Kang;Park, Gwan-Soo;Choi, Doo-Hyun;Song, Sung-Jin
    • Journal of Magnetics
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    • v.15 no.4
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    • pp.199-203
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    • 2010
  • This paper discusses the effectiveness of high magnetization saturation in ILI (In-Line Inspection) using an MFL (Magnetic Flux Leakage) tool, and introduces a practical method for improving the magnetization level together with the piggability. Thin steel plates, replacing the conventional wire brushes were used as conductors to transfer the magnetic flux to the pipe wall. The newly designed MFL tool was compared with the conventional version by means of FEM (Finite Element Method) analysis and full-scale experiments. In the results, the newly developed magnetization system obtained a stronger MFL signal amplitude, specially 2.7 times stronger, than that obtained by the conventional magnetization system for the same defect dimensions.

Implementation of a Modified SQI for the Preprocessing of Magnetic Flux Leakage Signal

  • Oh, Bok-Jin;Choi, Doo-Hyun
    • Journal of Magnetics
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    • v.18 no.3
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    • pp.357-360
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    • 2013
  • A modified SQI method using magnetic leakage flux (MFL) signal for underground gas pipelines' defect detection and characterization is presented in this paper. Raw signals gathered using MFL signals include many unexpected noises and high frequency signals, uneven background signals, signals caused by real defects, etc. The MFL signals of defect free pipelines primarily consist of two kinds of signals, uneven low frequency signals and uncertain high frequency noises. Leakage flux signals caused by defects are added to the case of pipelines having defects. Even though the SQI (Self Quotient Image) is a useful tool to gradually remove the varying backgrounds as well as to characterize the defects, it uses the division and floating point operations. A modified SQI having low computational complexity without time-consuming division operations is presented in this paper. By using defects carved in real pipelines in the pipeline simulation facility (PSF) and real MFL data, the performance of the proposed method is compared with that of the original SQI.

A Study of Rotor Fault Detection for the Induction Motor Using Axial Leakage Magnetic Flux (축방향 누설자속 측정에 의한 유도전동기의 회전자 결함검출에 관한 연구)

  • Shin, Dae-Cheul;Kim, Young-Hwan
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.1
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    • pp.132-137
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    • 2006
  • The second part of paper related rotor failure is to evaluate that the axial magnetic flux measurement could be used as a tool of the condition monitoring system for the induction motor and to develope the diagnostic algorithm for the various fault in the electric motors. The magnetic leakage flux signal is captured by the flux coil located at the end of motor without the disturbance of the operation. And the signal is analyzed both time and frequency domain to detect the failure of the motor. Specific signature can be described in tin and frequency domain for each fault of the motor. The experimental test found that the rotor failures - broken rotor bar, broken end ing and rotor eccentricity, could be detected from the spectrum with high resolution. The method of detecting the rotor fault was found by analysing the specific frequency and the sideband of the rotor bar pass frequency from axial leakage flux spectrum. In addition the optimal flux coil and measuring equipment for the axial leakage flux measurement was verified and the diagnostic method for the detection of the rotor related failure was developed.

Shape Design Optimization of Inductive Position Sensor to Improve Sensitivity (유도형 변위 센서의 민감도 향상을 위한 형상 최적 설계)

  • 홍준희;이동주;신우철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.250-254
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    • 2001
  • The resolution of analog sensor is determined by its sensitivity and amplitude of noise. This paper presents modeling of inductive gap sensor base on equivalent magnetic circuit and analysis of sensitivity. We can simulate static characteristic of inductive gap sensor using this model. Computer simulation show that sensor's sensitivity is affected by magnetic flux's leakage and fringing, and that they are affected by shape of sensor probe. Base on this, we designed shape of inductive position sensor probe.

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A Study of Stator Fault Detection for the Induction Motor Using Axial Magnetic Leakage Flux (축방향 누설자속 측정에 의한 유도전동기의 고정자 결함검출에 관한 연구)

  • Shin, Dae-Cheul;Kim, Young-Hwan
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.8
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    • pp.131-137
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    • 2005
  • The purpose of this paper is to evaluate the axial magnetic flux measurement could be used as a tool of the condition monitoring system for the induction motor and to develope the diagnostic algerian for the electric motors. The magnetic leakage flux signal is captured by the flux coil located at the end of motor without the disturbance of the operation. And the signal is analyzed both time and frequency bases to detect the failure of the motor. Specific signature can be described in time and frequency domain for each faults of the motor. The spectrum of the signal was found more useful for the monitoring purpose. The supply voltage imbalance and tin to turn failure of the stator winding could be detected by analysing the specific sidebands of the axial flux and sideband of the rotor bar pass frequency with the high resolution spectrum. The goal of this study verity that the axial flux measurement for the induction motor is a powerful tool for the diagnostic method and develope the algorithm to detect the fault.

Parameter Design of The Magnet Gear with A Closed Magnetic Path (자기 폐회로를 갖는 마그네트 기어의 변수 설계)

  • Jung, Kwangsuk
    • Journal of Institute of Convergence Technology
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    • v.5 no.2
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    • pp.7-12
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    • 2015
  • A novel topology for the magnet gear is proposed in this study. Differently from the existing methods, both sides of magnet array in this topology are used, resulting in increasing the efficiency of the mechanism. The closed magnetic path between the magnetic elements decreases the leakage flux, so the interlinking magnetic flux through the air-gap is focused and intensified. This paper discusses the dominant parameters of the proposed magnet gear influencing the resulting transmission torque. The parameters are designed from the sensitivity analysis using the commercial FEM analysis tool. And, the test setup for verifying the performance of the system is described.

Development of MFL Testing System for the Inspection of Storage Tank Floor (저장탱크 바닥면 검사를 위한 누설자속 탐상 시스템 개발)

  • Won, Soon-Ho;Cho, Kyung-Shik;Lee, Jong-O;Chang, Hong-Keun;Joo, Gwang-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.1
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    • pp.38-44
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    • 2002
  • MFL method is a qualitative inspection tool and is a reliable, fast and economical NDT method. The application of MFL method to the inspection of storage tank floor plates has been shown to be a viable means. Examination of tank floors previously depended primarily upon ultrasonic test methods that required slow and painstaking application. Therefor most ultrasonic inspection of storage tank has been limited to spot testing only. Our NDE group have developed magnetic flux leakage system to overcome limitation of ultrasonic test. The developed system consists of magnetic yoke, array sensor, crawler and software. It is proved that the system is able to detect artificial flaw like 3.2mm diameter, 1.2mm depth in 6mm thick steel plate.