• Title/Summary/Keyword: machining centers

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NC Technology for High-Precision Machining in Machining Centers (머시닝센터에서 고정밀 가공을 위한 NC 기술)

  • 정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.748-754
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    • 1994
  • This paper deals with a geometric error simulator, measurement and inspection of workpiece errors on the machine tools, and identification and compensation methodology of thermal errors in machining centers. In order to raise the machining accuracy of workpieces a measurement and inspection system on the machine tool is developed. By using MPPGT module Manual and CNC type CMMs are realized on the machining centers. To compensate for geometric and thermal deformation errors of machining centers, a real time and an off line geometric adaptive control system were developed on the machining centers. A vertical and a horizontal machining center equipped with FANUC 0MC were used for experiments. Performance of the systems were confirmed with a large amount of experiment.

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Linear Electric Motors in Machining Processes

  • Gieras, Jacek F.
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.4
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    • pp.380-389
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    • 2013
  • Application of linear electric motors to automation of manufacturing processes, gantry robots, machining processes, machining centers, additive manufacturing and laser scribing has been discussed. The paper focuses on replacement of ball lead screw mechanisms with linear electric motors, linear motor driven positioning stages, linear motor driven gantries, machining centers, machining of large objects and industrial lasers. The best linear electric motors for application to machining processes are permanent magnet (PM) linear synchronous motors (LSMs), especially those without PMs in the reaction tail, e.g., high thrust density linear (HDL) LSMs and PM flux switching (FS) LSMs.

Production Scheduling for a Flexible Manufacturing Cell

  • 최정상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.209-213
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    • 1998
  • This study considers flowshop scheduling problem related to flexible maufacturing cell in which consists of two machining centers, robots for loading/unloading, and an automated guided vehicle(AGV) for material handling between two machining centers. Because no machinng center has buffer storage for work in process, a machining center can not release a finished job until the empty AGV is available at that machining center. While the AGV cannot tranfer an unfinished job to a machining center until the machining center empty. In this paper, an new heuristic algorithm is given to find the sequence that minimize their makespan.

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Experimental Modal Analysis of Machining Centers

  • Guoyi Ji;Park, Dong-Keun;Chung, Won-Jee;Lee, Choon-Man
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.82-87
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    • 2004
  • Experimental modal analysis is an effective tool to investigate the dynamic behavior of machining centers. This paper presents the measurement system and experimental investigation on the modal analysis of machining centers. The modal analysis shows the weak part of the machining center. An important local model of spindle in our experiment, which influences the dynamics of machining process, is proposed in this paper. The results provide the foundation of structure modification for good dynamic behaviors.

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Development of a Durability Estimation System for Horizontal Machining Centers (수평형 머시닝센터의 내구성 예측 시스템 개발)

  • 김기상;김석일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.22-32
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    • 2001
  • One of the important considerations in designing a machine tool is the durability. In this study, a durability estimation system for horizontal machining centers is developed to evaluate the effects of structural specification and driving condi-tions on the durability. All loads such as weights, inertial forces, cutting force and so on, are automatically transferred from the upper elements to the lower elements by the force flows which can be derived from the structural code of horizontal machining centers. And the external loads applied to the motion elements such as bearings, LM guides, ball screws and ao on, are determined by the equilibrium conditions of force and moment. Especially, the durability of horizontal machining centers is estimated based on the lifes of motion elements operating under the desired driving conditions.

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A Study on Optimization for Static Characteristics Analysis of Gantry-Type Machining Centers (문형머시닝센터의 구조해석을 통한 최적화에 관한 연구)

  • Yoo, Deck-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.122-128
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    • 2015
  • Recently, as the demand for high efficiency, multi-function machine tools has increased, domestic machine tool industries are investing in research and development for Gantry-Type Machining centers. In this thesis, for the purpose of evaluating machining accuracy and designing a machine tool structure, a simplified model of the main frame is suggested. The results show the general characteristics of the optimum design, and the approach is shown as practicable for the preliminary design analysis and improvement of a conceptual design of a Gantry-Type Machining center. This paper's results are expected to improve the static characteristics of Gantry-Type Machine centers. The three-dimensional finite element models proved that the modeling method might be applied to real machine tool structures.

A study on detection of composite errors and high precision cutting method by numerical control of two-dimensional circular interpolation in machining centers (Machining center에서 2차원 원호보간의 복합오차 검출 및 수치제어에 의한 고정밀도 가공방법에 관한 연구)

  • Kim, J.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.117-126
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    • 1994
  • This paper describes an application step of a $R^{-{\theta}}$ method which measures circular movements in machining centers. The detection of composite errors of circular movements and a high precision cutting method in machining centers were investigated by the analysis of data measured by $R^{\theta }$method which can detect the rotating angle and is applicable to variable measuring radius. When the error by squareness error and unbalance of position-loop-gain were mixed, the detection method of each error was proposed. Although the errors by squarenss error and backlash compensation were mixed, the errors by squareness error be detected. If the errors by unbalance of position-loop-gain and backlash compensation were mixed, the errors by unbalance of position-loop-gain could not detected. A high precision cutting mehod, which uses the NC program compensated by using feed-back data from error measured by the $R^{\theta }$method, was proposed.

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Development of a Durability Estimation System for Horizontal Machining Centers (수평형 머시닝센터의 내구성 예측 시스템 개발)

  • 김기상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.3-10
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    • 1999
  • One of the important considerations in designing a machine tool is the durability. In this study, a durability estimation systems for horizontal machining centers is developed to evaluate the effects of structural specification and driving conditions on the durability. All loads such as weights, inertia forces, cutting force and so on, are automatically transferred from the upper elements to the lower elements by the force flows which can be derived from the structural code of horizontal machining centers. And the external loads applied to the motion elements such as bearings, LM guides, ball screws and so on, are determined by the equilibrium conditions of force and moment. Especially, the durability of horizontal machining center is estimated based on the lifes of motion elements operating under the desired driving conditions.

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A development of accuracy diagnostic system 2-dimensional circular interpolation of machining centers (Machining Center의 2차원 원호보간정밀도 진단 System의 개발)

  • Kim, Jeong-Soon;Namgung, Suk;Tsutusmi, Masacmi
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.54-65
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    • 1993
  • The paper describes and alternative method based on a new idea to measure the circular movement of machining centers. ISO has employed three testing methods for the acceptance tests of machine tools; the first is a rotating one-dimensional probe method, the second is a two-dimensional probe and a master circular ring, and the third is a kinematic ball bar. The last two methods were proposed and introduced by W. Knapp and J. B. Bryan, respectively. The newly developed method is superior to above two methods; the rotating angle can be detected and the rotating radius is variable. Circular movement errors of machining centers were investigated by the analysis of data measured by R- .THETA. method. Followint observations are obtained 1) The errors which depend on positions, i.e., periodical errors by the pitch of ball screws, errors by compensation of backlash and errors by perpendicularity of X and Y-axis, were analyzed. 2) The errors which depend on NC control system, i.e., errors by the unbalance of position-loop-gaians, errors by velocity-loop-gains and errors by feed speeds, were quantiatively analyzed. 3) The method of extracting error information, which uses moving technique of averaging angle and fourier's analysis data mesured by the R- .THETA. method, was proposed.

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