• IE interfaces
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• v.2 no.2
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• pp.15-24
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• 1989

When we design, plan, and schedule for group technology, the limitation on the machine cells and cell size may occur. The purpose of this study is to find machine cells and part families to minimize the exceptional elements, constraining both the number of machine cells and the cell size. To solve this problem, the algorithm extending Kusiak's p-median method is proposed. In the proposed algorithm, the method finding initial solution and reducing the number of constraints is presented for computational efficiency. The proposed algorithm is evaluated and compared with well-known algorithms for machine-part group formation in terms of the exceptional elements. An example is shown to illustrate the proposed algorithm.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1994.04a
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• pp.236-243
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• 1994

In this paper we consider the part-machine cell formation decision of the generalized Group Technology(GT) problem in which multiple process routes can be generated for each part. The existing p-median model and similarity coefficient algorithm can solve only small-sized or well-structured cases. We suggest an assignment method for the cell formation problem. This method uses an assignment model which is a simple linear programming. Numerical examples show that our assignment method provides good separable cells formation even for large-sized and ill-structured problems.

• Journal of Korean Institute of Industrial Engineers
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• v.31 no.1
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• pp.20-26
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• 2005

This paper proposes the heuristic algorithm for the generalized GT problems to consider the restrictions which are given the number of machine cell and maximum number of machines in machine cell as well as minimum number of machines in machine cell. This approach is split into two phase. In the first phase, we use the similarity coefficient which proposes and calculates the similarity values about each pair of all machines and sort these values descending order. If we have a machine pair which has the largest similarity coefficient and adheres strictly to the constraint about birds of a different feather (BODF) in a machine cell, then we assign the machine to the machine cell. In the second phase, we assign parts into machine cell with the smallest number of exceptional elements. The results give a machine-part grouping. The proposed algorithm is compared to the Modified p-median model for machine-part grouping.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1995.04a
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• pp.122-129
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• 1995

This paper presents a similarity coefficient based approach to the problem of machine-part grouping for cellular manufacturing. The method uses relevant production data such as part type, production volume, routing sequence to make machine cells and part families for cell formation. A new similarity coefficient using weighted factors is introduced and an algorithm for formation of machine cells and part families is developed. A comparative study of two similarity coefficients - Gupta and seifoddini's method and proposed method - is conducted. A software program using TURBO C has been developed to verify the implementation.

• Journal of Korean Institute of Industrial Engineers
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• v.22 no.1
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• pp.141-154
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• 1996

This paper presents a similarity coefficient based approach to the problem of machine-part grouping for cellular manufacturing. The method uses relevant production data such as part type, production volume, routing sequence to make machine cells and part families for cell formation. A new similarity coefficient using weighted factors is introduced and an algorithm for formation of machine cells and part families is developed. A comparative study of two similarity coefficient methods, Gupta and Seifoddini's method and the proposed method, is conducted.

• Journal of Korean Institute of Industrial Engineers
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• v.28 no.4
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• pp.360-367
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• 2002

The machine-part group formation is to group the sets of parts having similar processing requirements into part families, and the sets of machines needed to process a particular part family into machine cells. The purpose of this study is to develop a two-phase machine-part group formation algorithm based on Self-Organizing Maps (SOM). In phase I, it forms machine cells from the machine-part incidence matrix by means of SOM whose output layer is one-dimension and the number of output nodes is the twice as many as the number of input nodes in order to spread out the input vectors. In phase II, it generates part families which are assigned to machine cells by means of machine ratio related with processing part and it gives machine-part group formation. The proposed algorithm performs remarkably well in comparison with many well-known algorithms for the machine-part group formation problems.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.432-437
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• 1997

In this paper, Fuzzy ART which is one of the competitive learing neural networks is applied to machine-part cell formation problem. A large matrix and varios types of machine-part incidence matrices, especially including bottle-neck machines, bottle-neck parts, parts shared by several cells, and machines shared by several cells are used to test the performannce of Fuzzy ART neural network as a cell formation algorithm. The result shows Fuzzy ART neral network can be efficiently applied to machine-part cell formation problem which are large, and/or have much imperfection as exceptions, bottle-neck machines, and bottle-neck parts.

• Journal of the Korean Operations Research and Management Science Society
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• v.26 no.1
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• pp.71-85
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• 2001

This paper considers a cost model for a U-shaped manufacturing cell formation which incorporates a required number of machines and various material flows together under multi-part multi-cell environment. The model is required to satisfy both the specified operation sequence of each part and the total part demand volume, which are considered to derive material handling cost in U-shaped flow line cells. In the model several cost-incurring factors including set-up for batch change-over, processing time for operations of each part, and machine failures are also considered in association with processing load and capacity of each cell. Moreover, a heuristic for a good machine layout in each cell is newly proposed based on the material handling cost of each alternative sequence layout. These all are put together to present an efficient heuristic for the U-shaped independent-cell formation problem, numerical problems are solved to illustrate the algorithm.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2003.11a
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• pp.259-262
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• 2003

Group technology(GT) is a manufacturing philosophy which identifies and exploits the similarity of parts and processes in design and manufacturing. A specific application of GT is cellular manufacturing. the first step in the preliminary stage of cellular manufacturing system design is cell formation, generally known as a machine-part cell formation(MPCF). This paper presents and tests a grouping gentic algorithm(GGA) for solving the MPCF problem and uses the measurements of e(ficacy. GGA's replacement heuristic used similarity coefficients is presented.

• Journal of Korean Institute of Industrial Engineers
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• v.22 no.4
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• pp.705-718
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• 1996

A similarity coefficient based algorithm is proposed to solve the machine cells and part families formation problem in group technology. Similarity coefficients are newly designed from the machine-part incidence matrix. Machine cells are formed using a recurrent neural network in which the similarity coefficients are used as connection weights between processing units. Then parts are assigned to complete the cell composition. The proposed algorithm is applied to 30 different kinds of problems appeared in the literature. The results are compared to those by the GRAFICS algorithm in terms of the grouping efficiency and efficacy.