• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.440-445
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• 1999

One of the important technical issues is how to decrease thermal expansion of ballscrew in proportion to the increase of machining speed. When measuring force of stretch of ballscrew, since not only actual expansion and the value of bending have to be considered, it's impossible to definite the exact value of expansion. In addition, support bearings of ballscrew gain considerable force in axial direction. It also generates thermal expansion on the ballscrew, and deteriorates the bearings. In conclusion, it's impossible to give the pretension enough to absorb the all elongation due to thermal expansion generated during machine running. If gave, bed, column and saddle are all bent to change machine accuracy, and the pretension of support bearing of ballscrew in machine tool.

• 한국정밀공학회지
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• 제18권3호
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• pp.143-151
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• 2001

Machine tool errors have to be characterized and predicted to improve machine tool accuracy. A real-time error compensation system has been developed based on volumetric error synthesis model which is composed of machine tool errors. This paper deals with new algorithm about verification of machine tool errors. This new algorithm uses a simplified volumetric error synthesis model. This simplified model is constructed with only main components among the error components of the machine. The main error components are analyzed by ball bar test of hemispherical helix. The novel measurement method using ball bar system has many advantages which are more efficient, easier to use than conventional measurement system.

• 한국기계가공학회지
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• 제11권4호
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• pp.55-61
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• 2012

Very important content in performance evaluation of machine tool is positioning accuracy and repeatability precision measurements of feed mechanism. A study analyses the measurement method and uncertainty factors by ISO-based test method. Reliable results can't be derived without the notion of measurement uncertainty. The reason is that the measured value includes a lot of uncertain factors. Finding the factor that affects the measurement of parameter is important for estimation of measurement precision. In this paper, the evaluation of uncertainty analysis about positioning accuracy and repeatability precision measurements of high precision feed mechanism is presented to evaluate the important factors of uncertainty.

• 한국기계가공학회지
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• 제13권5호
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• pp.64-69
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• 2014

This article presents machining experiments to assess the relationship between the profile accuracy and the workpiece hardness using a natural diamond tool on an ultra-precision diamond turning machine. The study is intended to secure a corner cube prism pattern for reflective film capable of high-quality outcomes. The optical performance levels and edge images of corner cubes having various hardness levels of the copper-coated layer on a carbon steel plate are analyzed. The hardness of the workpiece has a considerable effect on the profile accuracy. The higher the hardness of the workpiece, the better the profile accuracy and the worse the edge wear of the diamond tool.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.404-409
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• 2004

To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool life. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. Also, co-cure bonding method for functional part mounting was exhibited experimentally, by which manufacturing time and cost for polymer concrete bed will be remarkably reduced.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.703-707
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• 2000

Machine tool errors have to be characterized and predicted to improve machine tool accuracy. A real-time error compensation system has been developed based on volumetric error synthesis model which is composed of machine tool errors. This paper deals with new algorithm about verification of machine tool errors. This new algorithm uses a simplified volumetric error synthesis model. This simplified model is constructed with only main components among the error components of the machines. This main error components are analyzed by three-dimensional helical ball bar test. By substituting result of helical ball bar test fer simplified model, we could find that obtained error components are closed to real error components.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.477-478
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• 2006

This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

• 한국정밀공학회지
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• 제18권2호
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• pp.126-131
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• 2001

One of the major obstacles in testing or evaluating precisely the thermal behavior of a machine tool is the difficulty in measuring the heat transfer coefficients on the surfaces by a conventional method. This paper presents a new approach based on the inverse method to identify the values of heat transfer coefficients by using temperature changes measured on the surfaces of a machine tool during a short period in its operating. In the present method, a machine tool structure is modeled by the finite element method and the characteristic curves of the temperature change at several points on machine tool surfaces are theoretically derived in the form that they contain the heat transfer coefficient as an unfixed heat source are approximated so that the theoretical characteristic curves of temperature change fit the measured ones as closely as possible.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1997년도 추계학술대회 논문집
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• pp.213-218
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• 1997

Thermal deformation of machine origin of machine tools due to internal and external heat sources has been the most important problem to fabricate products with higher accuracy and performance. In order to solve this problem, GMDH models were constructed to estimate thermal deformation of machine origin for a vertical machining ceneter through measurement of temperature data of specific points on the machine tool. These models are nonlinear equations with high-order polynomials and implemented in a multilayered perceptron type network structure. Input variables and orders are automatically selected by correlation and optimization procedure. Sensors with small influence are deleted automatically in this algorithm. It was shown that the points of temperature measurement can be reduced without sacrificing the estimation accuracy of $\pm$5${\mu}{\textrm}{m}$. From the experimental result, it was confirmed that GMDH methodology was superior to least square models to estimate the thermal behavior of machine tools.

• 한국기계가공학회지
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• 제2권4호
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• pp.5-10
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• 2003

This paper presents the formed tool to machine a milli-structure mold. The formed tool is used to machine the geometrical shape of bearing rubber seal for precision machining. The bearing rubber seal has milli-sized complex geometry. Because it is difficult to machine the unique shape exactly by the conventional tool, the formed tool is used in machining die of the bearing seal. In this paper, it is performed to investigate properties of the formed tool; tool wear, cutting force and machined surface roughness. Tool wear increases rapidly with clearance angle Increase. Thus, the dimension accuracy is affected by the clearance angle.