• 제목/요약/키워드: machine tool accuracy

검색결과 597건 처리시간 0.028초

머시닝센터의 오차보상을 통한 구면 가공형상 측정 OMM 시스템 연구 (A study of an OMM system for machined spherical form measurement using the volumetric error compensation of Machining Center)

  • 이찬호;오창진;이응석;김성청
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.838-841
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    • 2000
  • To improve the accuracy of products and improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as well as error analysis of machine tools has been studied for last several decades. OMM(On the Machine Measurement) has been issued to alternate with CMM, pointing out disadvantages of high expenses and lots of setting time in CMM. In this paper, we study 1) the spherical surface manufacturing by volumetric error compensation of machine tool, 2) the system development of OMM without detaching work piece from a bed of machine tool after working. 3) the generation of the finished part profile by On the machine measurement. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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정밀가공 부품의 진원도 특성 평가에 관한 연구 (A study on evaluation of roundness characteristics about precise machined parts)

  • 오상록;이갑조;김종관
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.209-215
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    • 2005
  • The dimensions and forms of precise machined parts are different to kinds of machine. It will be variant according to machine wear, tool form, cutting method and cutting condition at the same machine. At that time, the most important things are controlled and measured by appropriate measuring instruments. This paper aims to contribute to improving measurement accuracy through evaluation and consideration about various roundness in the machining company.

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발파진동으로 인한 공작기계 가공정도의 영향 평가 (Evaluation of the Influence of Blast Vibration on Machine Tool Accuracy)

  • 이진갑
    • 한국산학기술학회논문지
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    • 제15권8호
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    • pp.4790-4795
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    • 2014
  • 공작기계는 기계산업의 생산 및 시제품가공 등에 널리 적용되고 있다. 폭발시 발생하는 지반진동은 인근 구조물의 손상이나 시설에 많은 영향을 미친다. 본 논문은 발파진동이 공작기계의 가공정밀도에 미치는 영향을 고찰하였다. 발파진동과 발파시 공작기계의 진동을 측정하였고, 진동허용치를 기준으로 평가하였다. 공작기계의 진동허용치를 기준으로 할 경우 본 연구에 사용된 공작기계의 발파시 진동허용치는 SLIGHTLY ROUGH~ROUGH에 해당된다. 발파진동이 반복될 경우 정밀도가 저하될 가능성이 많다.

머시닝센터용 자동공구보정시스템의 개발 (Development of an Automatic Tool Compensation System for M/C)

  • 정상화;신현성;김현욱
    • 한국공작기계학회논문집
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    • 제10권4호
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    • pp.48-54
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. in this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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공작기계용 고출격 리니어모터 개발 II (Development of High Thrust Linear Motor for Machine Tool II)

  • 정재한;박재한;정시욱
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.347-353
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    • 2004
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed high acceleration and good positioning accuracy. In addiction, Linear motor for high qualify machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 1,900N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust ripple by detent force and motor dynamics as well.

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Fast Tool Servo를 이용한 대구경 반사경의 초정밀 가공 및 기상 형상 측정 (Ultra-Precision Machining Using Fast Tool Servo and On-Machine Form Measurement of Large Aspheric Mirrors)

  • 김의중;송승훈;김민기;김태형
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.129-134
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    • 2000
  • This paper presents the development of ultra-precision machining process of large aspheric aluminum mirrors with a maximum diameter of 620 mm. An ultra-precision machine, "Nanoturn60", developed by Daewoo Heavy Industries Ltd. is used for machining and motion errors of the machine are compensated by using the FTS developed by IAE(Institue for Advanced Engineering) during the machining process. To check the form accuracy of machined aspheric surfaces, on-machine form measurement system is developed. This measurement system consists of air bearing touch probe, straight edge, and laser sensor. With in-process error compensation by FTS(Fast Tool Servo), aspheric mirrors with the from accuracy of submicron order are obtained. obtained.

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3축 CNC 교육용 공작기계 개발 (Developed 3-axis Educational CNC Machine Tool)

  • 장성욱
    • 한국산업융합학회 논문집
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    • 제22권6호
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    • pp.627-635
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    • 2019
  • In this study, we developed for processing complex features using CAM software that satisfies precision for example practice and related qualification tests suiTable for CNC training purposes. In addition, functions such as location control, speed control, and processing path generation, which are the main functions of CNC machining machines, were constructed using small equipment parts, servo motors, inverters, general purpose PCs, and commercial NC software and researched with the goal of developing low-cost education equipment. In the static accuracy inspection, the degree of machine when measuring the parallelism of the X, Y and Z axes and the vibration of the main shaft did not reach the allowable value. However, we have obtained a finished product that satisfies the CNC machine book sample shape machining, detailed functions of the position control function of the CNC machine tool, linear interpolation function, circular interpolation function, and tool offset function. In the qualification test shape processing, a shape with a degree of 1/100 mm was processed to obtain position accuracy that satisfied the tolerance.

연마 공구의 압력 보정에 의한 곡면 금형의 형상 정밀도 향상 (Improvement of Form Accuracy in Curved Dies and Molds Using Compensation of Finishing Tool)

  • 임동재;정해도;안중환;안대균
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.866-869
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    • 2000
  • The finishing process for die is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But die automatic finishing machine has the problems such as low supply rate and high machine price. In this paper 3-axis machine was applied to the die finishing. And to improve form accuracy of die finishing path was regenerated. The finishing path considered tilting of finishing tool. and variation of machining force with contacting point between finishing and workpiece.

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CNC공작기계의 온도차보정을 위한 Pre-Processor개발 (Development of CNC machine Pre-processor for temperature compensation)

  • 신현명;임문혁
    • 대한산업공학회지
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    • 제24권4호
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    • pp.601-611
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    • 1998
  • The machining accuracy of CNC machine tools will decrease the production lead time because the coordinate compensation of the tool path will be unnecessary to meet design specifications. Improving the accuracy of machined parts enhances the reliability and functionality of the assembly as well as the life of the product. Among various factors affecting the accuracy of machined parts, the ambient temperature is the major factor that refers to the temperature surrounding the machine and workpiece. In this study, an experiment was conducted to confirm the dimensional variations caused by changes in the ambient temperature. The ambient temperature resulted in overcutting when it increased. A developed pre-processor converts the CNC program to compensate the dimensional variations caused by temperature changes. This methodology can be used to determine the machining accuracy and improve the positioning accuracy of a machine tool.

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접촉 센서를 이용한 CNC 선반 열변형에 따른 위치오차 개선에 관한 연구 (A Study on Improvement Position Error induced Thermal Deformation of CNC Lathe Using Touch Sensor)

  • 홍성오
    • 한국공작기계학회논문집
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    • 제11권4호
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    • pp.102-106
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    • 2002
  • Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$ 5$\mu\textrm{m}$ while using this sensor.