• Journal of Electrical Engineering and Technology
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• 제13권6호
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• pp.2262-2267
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• 2018

In electric machine design, there is a large computation cost for finite element analyses (FEA) when analyzing nonlinear characteristics in the machine Therefore, for the optimal design of an electric machine, designers commonly use an optimization algorithm capable of excellent convergence performance. However, robustness consideration, as this factor can guarantee machine performances capabilities within design uncertainties such as the manufacturing tolerance or external perturbations, is essential during the machine design process. Moreover, additional FEA is required to search robust optimum. To address this issue, this paper proposes a computationally efficient robust optimization algorithm. To reduce the computational burden of the FEA, the proposed algorithm employs a useful technique which termed static analysis assisted technique (SAAT). The proposed method is verified via the effective robust optimal design of electric machine to reduce cogging torque at a reasonable computational cost.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.991-994
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• 1995

Recent trend in machine tools is pursuing the high precision and high speed facility and its architecture is being more complicated. With this tendency, it is required the more precise dynamic analysis of electro-mechanical system in machine tools. In this paper, the exact mathematical model of feed and spindle system of a typical machine tools was induced. The feed system is modeled as 7-mass system including the workpiece and the spindle system as 4-mass system. The simulation results show that the induced model depicts the characteristics of real system very well. The effects of each mechanical element to dynamic motion of a machine are analyzed by simulation with the induced model. It ia anticipated that the induced model can be used in the analysis of various machine architectures and in the design stage of new machine tools.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 춘계학술강연 및 발표대회강연 및 발표논문 초록집
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• pp.41-42
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• 2006

• 한국기계가공학회지
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• 제2권3호
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• pp.56-61
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• 2003

This paper described about on-machine profile measurement of aspheric surfaces using contact probing technique in ultra precision machine. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime using a circle leaf spring mechanism and a capacitive-type sensor. The contact probe which is installed on the z-axis is In touch with the aspheric objects which is fixed on the spindle of the diamond turning machine(DTM) during the measuring procedure. The x, z-axis motions of the machine are monitored by a set of two orthogonal plane mirror type laser interferometers. As a results, the developed contact probe on-machine measurement system showed 10 nanometers repeatability with a ${\pm}2{\sigma}$ and uncertainty of 200 nmPv.

• 한국기계가공학회지
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• 제11권3호
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• pp.104-109
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• 2012

Recently, the deburring process which is last process of manufacture is one of the important process for complete product. The manual deburring process can cause not only higher error rate but also irregular shape and quality of product. Therefore, Shape Guided Automatic Deburring Machine has been developed to resolve the above problems. But the Shape Guided Automatic Deburring Machine have been applied only to produce a circular product. Therefore, this machine is difficult to apply to products of various shapes. To solve this problem, we would like to develop Generalized Shape Guided Automatic Deburring Machine applicable to various shapes. To this end, we have done the modeling and design using CATIA program and have performed machine simulation.

• 한국기계가공학회지
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• 제11권1호
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• pp.20-25
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• 2012

A Crankshaft multi grinding machine is developed for manufacturing of high precision crankshaft. The grinding head part of the developed machine should be moved precisely during grinding of work materials. In this paper, structural and modal analysis for the crankshaft multi grinding machine is carried out to check the design criteria of the machine. The analysis is carried out by FEM simulation using the commercial software. The machine is modeled by placing proper shell and solid finite elements. The results of structural and modal analysis confirmed that the structural characteristics of grinding machine and the structural safety are considered secure.

• 한국생산제조학회지
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• 제20권1호
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• pp.53-59
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• 2011

End milling is available for machining the various shape of products and has been widely applied in many manufacturing industries. The quality of products depends on a machine tool performance and machining conditions. Recognition characteristics of the cutting condition is becoming a critical requirement for improving the utilization and flexibility of present-day CNC machine tools. The measurement of tool wear would be performed by coordinate-measuring machine(CMM). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, on-line measurement(OLM) system was applied for a tool wear measurement. This study shows a reliable technique for the reduction of machining error components by developing a system using a CCD camera and machine vision to be able to precisely measure the size of tool wear in flat end milling for CNC machining. The CCD camera and machine vision attached to a CNC machine can determine tool wear quickly and easily.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.838-841
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• 2000

To improve the accuracy of products and improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as well as error analysis of machine tools has been studied for last several decades. OMM(On the Machine Measurement) has been issued to alternate with CMM, pointing out disadvantages of high expenses and lots of setting time in CMM. In this paper, we study 1) the spherical surface manufacturing by volumetric error compensation of machine tool, 2) the system development of OMM without detaching work piece from a bed of machine tool after working. 3) the generation of the finished part profile by On the machine measurement. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

• 대한기계학회논문집A
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• 제28권7호
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• pp.986-991
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• 2004

For volumetric error measurement and calibration for machine tools, manufacturing machine or coordinate measuring machine (CMM), are studied using a Ball-bar artifact. A design of the Ball-bar is suggested manufactured by Invar, which is a low thermal expansion material, and precision steel balls. The uncertainty for the artifact method is discussed. A method of the Ball-bar artifact for obtaining 3-D position errors in CMM is proposed. The method of error vector measurement is shown using the Ball-bar artifact. Finally, the volumetric error is calculated from the error vectors and it can be used for Pitch error compensation in conventional NC machine and 3-D position Error map for calibration of NC machine tools.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.367-372
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• 2003

This paper shows about the machine simulation embodiment when it happened NC equipment and between workpiece and interference collision at 5 axises processing of aircraft parts. And this research has been chosen because of the highest equipment interference occurrence rate at aircraft parts processing of 5 axises horizontal machine. It can verify simulation and machining process through correlation about their dynamic relations. interference, collision as embodied virtual manufacturing system of machining tool, workpiece, and holder etc. that is necessary element in shape of machine tool and function and processing in imagination ball. Also. it verified about interference and collision between NC equipment parts and workpiece, for applied machine simulation to NC Data of actuality aircraft parts of BULKHEAD and FRAME.