• Journal of the Korean Wood Science and Technology
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• v.29 no.2
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• pp.100-108
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• 2001

An understanding of potential lumber cutting yields may lead to increased utilization of the lower grades of lumber in wood industry. Computer simulations of rough-mill operations require a lumber database as input to give reasonable estimates of such yields. The lumber database must contain detailed information regarding the location and type of defects, and then all manufacturing sequences can be tested with the same raw material. However, no suitable lumber database with mapped defects exists for Korean wood industry. In this study lumber databases of Pinus densiflora S. et Z and Quercus acutissima which are the main Korean domestic species were developed to prepare for coming era of "utilization of domestic species" in the near future. These databases were put into lumber cut-up simulation model(gang-rip-first simulator) to investigate the part yields. Gang-rip first simulation showed average part yields of 44.75% and 63.10% for Quercus acutissima and Pinus densiflora lumber database developed, respectively. In most cases process set-up of fixed blade best feed showed the best part yields and the level of acceptable defects could not make significant differences in part yields.

• Journal of the Korean Wood Science and Technology
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• v.18 no.3
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• pp.53-68
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• 1990

This research has been executed for maximization of lumber yield and more efficient use of small diameter logs. Sample logs from thinnings carne from densed artificial stands at the Kwangnung Experimental Forests situated in the central region of Korean peninsula. Species of sample logs were obtained to execute sawing and strength test for larch, and lumber strength test in full size for pitch pine and Korean pine. A survey on sawmills consuming domestic logs was carried out to know sawmill production, costs and utilization structure of lumber as a guide to business analysis. Results showed that sawing pattern from small logs less than 15cm in diameter was necessary to cut 9cm by 9cm square per one log in order to obtain high lumber recovery and provide for wide market needs. The total lumber yield of squares plus side boards was 56 percent to 58 percent from small logs and the yield for log sweep in 30 percent decreased by 24.5 percent in sawing production, compared to yield for straight logs. In sawing efficiency, production of lumber by twin band saw could be improved 238 percent higher than lumber of the same species produced by conventional sawmilling methods, and sawing accuracy with twin band saw was much higher at the lumber production than band saw. Lumber from the small larch logs has shown 70 knots per $m^2$ on its faces and also lumber showed lots of face checkings by air drying on the yard, compared to other species. MOR in bending of lumber in full size from small logs of larch was found ranging from 380kg/$cm^2$ to 460kg/$cm^2$, resulting in 40 percent less than the strength from clear small specimens. In lumber containing knots, cross grain, etc, longitudinal stress wave speed was delayed about 48 percent by defects in lumber from both larch and pitch pine logs. The surveyed sample sawmills consumed the domestic logs at the rate of 54 percent to 84 percent in the total timber consumption, showing high consumption at mills located in the mountains.

• Journal of the Korean Wood Science and Technology
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• v.41 no.5
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• pp.392-398
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• 2013

This study investigated the effect of test zone selection for evaluating bending strength of visually graded lumber. This will contribute to the understanding of two different methods under different standards. In method I, the major defect was randomly placed in the test specimen. In method II, the major defect was randomly placed in the maximum moment zone (MMZ). The results showed that the method II is more accurate for reflecting the effect of defects governing the grade of lumber. Unless the maximum strength-reducing defect (MSRD) is placed in MMZ, the evaluated value would be higher than that of MSRD. For evaluating the modulus of rupture (MOR) of visually graded lumber in test set-up of Method I, the Eq. (5) needs to be considered.

• Journal of the Korean Wood Science and Technology
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• v.13 no.3
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• pp.27-33
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• 1985

Air-drying tests were carried out on green taun (Pometia pinnata f glabra) for 25-mm and 50-mm thickness to elucidate drying characteristics on air-drying rate, time and defects in spring and air-drying calendar. The results of this study were as follows: 1. The air-dried lumber for 25-mm thickness from an initial average moisture content (MC) of $58.3{\pm}3.5$ percent reached 30 percent MC in 17 days, 25 percent MC in 24 days, 20 percent MC in 38 days and 15 percent MC in 84 days. 2. The air-dried lumber for 50-mm thickness from an initial average MC of $59.6{\pm}5.0$ percent reached 30 percent MC in 39 days, 25 percent MC in 55 days and 20 percent MC in 84 days. 3. Air-drying calendar that could be useful in estimating drying times for each month developed by the use of climatological data for Suwon. Total number of effective air-drying days during a year were 243.5 days and the major determinant of the effect air-drying days was temperature. 4. The air-drying rates for 25-mm and 50-mm coated lumber were slight1y slower than those of uncoated lumber. The number and total length of both end checks and surface checks for end coated lumber were less severe than those of uncoated lumber.

• Journal of the Korean Wood Science and Technology
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• v.37 no.1
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• pp.37-47
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• 2009

For the inspection of wood, machine vision is the most common automated inspection method used at present. It is required to sort wood products by grade and to locate surface defects prior to cut-up. Many different sensing methods have been applied to inspection of wood including optical, ultrasonic, X-ray sensing in the wood industry. Nowadays the scanning system mainly employs CCD line-scan camera to meet the needs of accurate detection of lumber defects and real-time image processing. But this system needs exact feeding system and low deviation of lumber thickness. In this study low cost CCD area sensor was used for the development of image processing system for lumber being fed. When domestic red pine being fed on the conveyer belt, lumber images of irregular term of captured area were acquired because belt conveyor slipped between belt and roller. To overcome incorrect image merging by the unstable feeding speed of belt conveyor, it was applied template matching algorithm which was a measure of the similarity between the pattern of current image and the next one. Feeding the lumber over 13.8 m/min, general area sensor generates unreadable image pattern by the motion blur. The red channel of RGB filter showed a good performance for removing background of the green conveyor belt from merged image. Threshold value reduction method that was a image-based thresholding algorithm performed well for knot detection.

• Journal of the Korean Wood Science and Technology
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• v.14 no.1
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• pp.45-54
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• 1986

A study was conducted to determine the physical properties related to drying characteristics, the seasonal air drying curves and the kiln drying schedule for taun lumber imported and utilized. This kiln drying schedule was found by oven drying and developed by pilot testing of green lumber and partially air dried lumber. The results of this study were as follows; 1. Average green specific gravity and standard deviation of heartwood lumber were 0.60${\pm}$0.03 and those of sapwood lumber were 0.64${\pm}$0.02. 2. Radial shrinkage from green to air dry and from green to oven dry were 3.05 percent and 5.96 percent respectively, and tangential shrinkage from green to air dry and to oven dry were 5.49 percent and 8.74 percent respectively. 3. Drying time for 25mm thick green lumber (50 percent moisture content) air dried to 30 percent moisture content were 14 days in springtime. 6 days in summertime, and 12 days in autumntime, whereas for 50mm thick lumber in 36 days in springtime, 18 days in summertime, 38 days in autumntime. 4. Kiln drying schedules developed by oven drying were T8-B3 for 25mm thick lumber and T5-B2 for 50mm thick lumber. 5. Kiln drying curves of green 25mm and 50mm thick lumber were similar to those of partially air dried lumber from the level of 30 percent average moisture content. Green 25mm thick lumber (55.7 percent moisture content) was dried to 9.3 percent moisture content in 101.5 hours and green 50mm thick lumber (65.6 percent moisture content) was dried to 11.5 percent moisture content in 526 hours. 6. End checking for green 25mm thick lumber occured in 49.6 percent moisture content and reached maximum amount in 27.6 percent moisture content and closed in 15.8 percent moisture content. 7. End checking for green 50mm thick lumber and partially air dried lumber developed and reached maximum amount earlier then for 25mm thick lumber. 8. Final moisture content of surface layer for 50mm thick lumber was one half of that of core, and moisture content equalized in the lumber after nine days of room conditioning. 9. Casehardening for 50mm thick lumber was slight and was conditioned after nine days of room stroage. 10. Drying defects, such as end checking and surface checking, were not observed and the quality of dry lumber was first.

• Journal of the Korean Wood Science and Technology
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• v.24 no.1
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• pp.11-16
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• 1996

The purpose of this paper is to present a summary of assignment design values according to domestic softwood structural lumber grading rules. Allowable stresses for visually graded lumber were determined from basic data on small. clear specimens. The data corrected for variability such as natural defects and other factors. The procedure adopted by Japan was used for assigning allowable design values. Strength ratios in relation to each defect were taken from ASTM D 245-81. Korean pine(Pinus koraiensis S. et Z.), Korean red pine(Pinus densiflora S. et Z.), Japanese larch(Larix leptolepis Gordon) and Needle fir(Abies holophylla Max) were applied to this study. The calculated allowable stresses were same in Korean pine and Korean red pine. These values were highest in Japanese larch lowest in Needle fir. So, it is desirable for these species to be classified into different catagories Species Group. However, accurate comparison in design values on lumber grading rules among U.S., Japan and Korea was somewhat difficult. And full scale testing will be necessary for accurate determination of the correction factors to setting up design values.

• Journal of the Korean Wood Science and Technology
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• v.13 no.3
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• pp.41-48
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• 1985

In near future about 500,000 hectares of Japanese larch and pitch pine need thinning to improve crop-tree spacing and reasonable species composition in Korea. Although thinned trees show very little high quality wood, in fact, all the sawed products are suitable for construction and farming materials. Studies on the utilization of thinned small-diameter trees have been implemented in order to increase lumber yield and display the skeleton of farm buildings. The results obtained in this study were summarized as follows: 1. According to Korean Conifers Log Grading System, log grade 3 was 87.4 percent in Japanese larch bolts and 95.8 percent in pitch pine bolts from thinned trees. The ability to identify defects was essential for grading logs. 2. Cutting diagrams of sawing were developed for 1-sided sawing, 2-sided sawing and 3-sided sawing by small end diameter class of bolt and cutting sizes also were found to use effectively lumber with wane. 3. Lumber recovery of Pitch pine was a little higher than that of Japanese larch. The maximum lumber yields of pitch pine by sawing patterns were 87.2 percent for 1-sided sawing, 80.8 percent for 2-sided sawing an 64.1 percent for 3-sided sawing, up yield compared with 58.1 percent for 4-sided sawing. The lumber yield of 1, 2 and 3-sided sawing significantly was higher value than that of 4-sided sawing. 4. Lumber was inspected and graded. Lumber quality of diameter class 12cm was a little better than that of diameter class 8cm, but 90 percent of lumber in diameter c1ass 16cm fell into grade 3. The lumber grade was classified by Korean standard grades of confiers lumber. 5. Lumber from 1, 2 and 3-sided sawing was used to build the skeleton of a farm house ($53m^2$) and greenhouse ($60m^2$) in order to display more efficient use of small diameter trees from thinning 6. Total volume of timber for building a farm house was $8.1m^3$ of imported timber. Timber of $7m^3$, 70 percent of total volume would be substituted imported timber for domestic timber.

• Journal of the Korean Wood Science and Technology
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• v.16 no.4
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• pp.10-39
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• 1988

This study investigated the temperatures and relative humidities in the semi-greenhouse type solar dryer with a black rock-bed heat storage and without heat storage and outdoor temperature and relative humidity at 9 a.m. and 2 p.m.. A comparison was made of the drying rates, final moisture contents, moisture content distributions, casehardening stresses, drying defects, volumetric shrinkage of dried lumber for solar- and air-drying from the green condition of mixtures of Douglas-fir, lauan, taun, oak and sycamore 25mm- and 50 mm-thick lumber during the same period for four seasons, and heat efficiencies for solar dryer with and without the heat storage for saving of heat energy and the cost of lumber drying using the solar energy. The results from this study were summarized as follows: I. The mean weekly temperatures in the solar dryers were 3 to $6^{\circ}C$ at 9 a.m. and 9 to $13^{\circ}C$ at 2 p.m. higher than mean outdoor temperature during all the drying period. 2. The mean weekly relative humidities in the solar dryers were about 1 to 19% at 9 a.m. higher than the outdoor relative humidity. and the difference between indoor and outdoor relative humidity in the morning was greater than in the afternoon. 3. The temperatures and relative humidities in the solar dryer with and without the heat storage were nearly same. 4. The overall solar insolation during the spring months was highest and then was greater in the order of summer, atumm, and winter month. S. The initial rate of solar drying was more rapid than that of air drying. As moisture content decreased, solar drying rate became more rapid than that of air drying. The rates of solar drying with and without heat storage were nearly same. The drying rate of Douglas-fir was fastest and then faster in the order of sycamore, lauan, taun and oak. and the faster drying rate of species, the smaller differences of drying rates between thicknesses of lumber. The drying rates were fastest in the summer and slowest in the winter. The rates of solar drying during the spring were more slowly in the early stage and faster in the later stage than those during the autumn. 6. The final moisture contents were above 15% for 25mm-thick air dried and about 10% for solar dried lumber, but the mean final MCs for 50mm-thick lumber were much higher than those of thin lumber. The differences of final MC between upper and lower course of pile for solar drying were greater than those of pile for air drying. The differences of moisture content between the shell and the core of air dried lumbers were greater than those of solar dried lumber, smallest in the drying during summer and greatest in the drying during winter among seasons. 7. Casehardening stresses of 25mm- and 50mm-thick dried lumber were slight, casehardening stress of solar dried lumber was severer than that of air dried lumber and was similar between solar dried lumber with and without heat storage, Casehardening stresses of lumber dried during spring were slightest and then slighter in the order of summer, autumn, and winter. Casehardening stresses of Douglas -fir, sycamore and lauan were slight, comparing with those of taun and oak. 8. Maximum initial checks of 25mm-thick lumber occurred above and below fiber saturation point and those of 50mm-thick lumber occurred in the higher moisture content than thin lumber. As the moisture content decreased, most of checks were closed and didn't show distinct difference of the degree of checks among drying methods. The degree of checks were very slight in case of Douglas-fir and lauan, and severe in case of taun and oak. The degree of checks for 50mm-thick lumber were severer than those for 25mm-thick lumber. 9. The degree of warpage showed severe in case of oak and sycamore lumber, but no warping was found in case of Douglas-fir, lauan and taun. 10. The volumetric shrinkages of taun and oak were large and medium in case of Douglas-fir, lauan and sycamore. 11. Heat efficiencies of solar dryer with heat storage were 6.9% during spring, 7.7% during summer, 12.1% during autumn and 4.1% during winter season. Heat efficiency of solar dryer with heat storage was slightly greater than that of without heat storage. As moisture content of lumber decreased, heat efficiency decreased.

• Journal of the Korean Wood Science and Technology
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• v.17 no.1
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• pp.22-54
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• 1989

Seasonal semi-greenhouse type solar-drying of 2.5cm-and 5.0cm-thick lumber of Quercus aliena Blume and Quercus variailis Blume was carried out to investigate the possibility of solar-drying of wood and to decide the active solar-drying period in Korea. In the active solar-drying period obtained solar-dehumidification, semi-greenhouse type solar-, air- and kiln-drying of 2.5cm -thick lumber of oaks were carried out to analyze drying-rates. -defects, and -yield in each drying-method and to calculate daily total absorbed solar-radiation the solar dryers. The energy balance equations were set up, considering all the energy requirements, to analyze the heat efficiencies of semi-greenhouse type solar and solar-dehumidification-dryer. In a seasonal drying the drying rate of semi-greenhouse type solar-dryer was highest in summer, and greater in fall, spring, and winter in order. Solar-drying time was 45% in summer to 50% in winter of the air-drying rime, and more serious drying-defects occurred in air-drying than in solar-drying. In the active solar-drying period. April, May, and June, the average drying rate in solar-dehumidification-drying was 1.0%/day and greater than 0.8%/day in semi-greenhouse type solar-drying. In solar-dehumidification-drying the time required to dry lumber to 10% moisture content was less than 60 days, and solar-dehumidification-drying showed the highest drying-yield, 65.01%, than the other drying methods. The daily total absorbed solar radiations were 8.51MJ on the roof collector and 6.22 MJ on the south wall collector. In the energy blance 69.48% of total energy input was lost by heat conduction through walls, roof. and floor 11.68% by heat leakage, 0.33% by heating the internal structures of the solar-dryer and 5.38% by air-venting. Therefore the heat efficiency of semi-greenhouse type solar-dryer 13.13%, was lower than that of solar-dehumidification-dryer, 14.04%. Solar-drying of lumber in Korea showed the possibility to reduce the air-drying-time in every season and the efficiency of solar-dehumidification drying was higher than that of semi-greenhouse type solar-drying.