• Title/Summary/Keyword: lubrication performance

Search Result 384, Processing Time 0.023 seconds

Lubrication Performance Analyses of Spiral Groove Dry Gas Seals - Part II: Detailed Performance Evaluation of Groove Design Parameters (스파이럴 그루브 드라이 가스 시일의 윤활 성능해석 - Part II: 그루브 설계 파라미터의 상세 성능평가)

  • Lee An Sung;Yang Jae-Hun;Choi Dong-Hoon
    • Tribology and Lubricants
    • /
    • v.20 no.2
    • /
    • pp.68-76
    • /
    • 2004
  • Applying a general Galerkin FE lubrication analysis method to spiral groove dry gas seals, this study intends to analyze in detail the effects of groove design parameters, such as a spiral angle, groove width ratio, groove radius ratio, groove depth ratio, and groove taper ratio, on the lubrication performances of an opening force, leakage, axial stiffness and damping, and angular stiffness and damping at low and high rotating speeds: 3,600 and 15,000 nm. Results show that, for the primary design consideration performances such as the opening force and axial and angular stiffnesses, a spiral angle of $25^{\circ}$, a groove width ratio of 0.46, a groove radius ratio of 1.1, a groove depth ratio of 1.0, and a groove taper ratio of 0.0 are preferred. Where the recommended relatively low values of groove depth and taper ratios are to keep the axial and angular dampings positive or higher than 0 particularly at the high rotating speed.

A Study on Oil Path Design in the Journal Bearing of a Reciprocating Compressor (왕복동식 압축기의 저널 베어링 오일 패스 설계를 위한 연구)

  • Cho, Ihn Sung;Jung, Jae Youn
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.30 no.8
    • /
    • pp.839-846
    • /
    • 2013
  • Because the performance of a reciprocating compressor in refrigeration and air-conditioning systems is influenced by the lubrication characteristics of sliding components, the lubrication characteristics between the crankshaft and journal bearing have to be researched for the design and the performance improvement of reciprocating compressors. Thus, the proper supply of lubricant for a lubrication between the crankshaft and journal bearing is essential, and an oil path for lubricant supply is installed in the shaft or bearing. However, in order to guarantee the lubrication performance of the journal bearing, it is necessary to design the position of the oil path. Therefore, it is studied to find the optimum position of the oil path by the analysis of the pressure distribution in the journal bearing. The results show that the position of the oil path is significantly influenced by the pressure distribution of the oil film in the journal bearing.

A Lubrication Performance Analysis of Mechanical Face Seals Using Galerkin Finite Element Method (갤러킨 유한요소해석법을 이용한 미케니컬 페이스 실의 윤활성능해석)

  • Choe, Byeong-Ryeol;Lee, An-Seong;Choe, Dong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.6
    • /
    • pp.916-922
    • /
    • 2001
  • A mechanical face seal is a tribo-element intended to control leakage of working fluid at the interface between a rotating shaft and its housing. Leakage of working fluid decreases drastically as the clearance of the mating seal faces gets smaller. But the very small seal clearance results in an increased reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals a compromise between low leakage and acceptable seal life is important, and it presents a difficult and practical design problem. A fluid film or sealing dam geometry of the seal clearance affects seal lubrication performance very much, and thereby it is one of the main design considerations. In this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed, using the Galerkin finite element method, which is readily applied to various seal geometries. Film pressures of the sealing dam are analyzed, including the effects of the seal face coning and tilt. Then, lubrication performances of the seals, such as opening forces, restoring moments, leakage, and dynamic coefficients, are calculated, and they are compared to the results obtained by the narrow seal approximation.

The Effect of Lubricant Containing Copper Alloy Fine Particles on a Marine Diesel Engine (극미세 구리합금입자(NICO)를 이용한 특수윤활유가 박용기관 성능에 미치는 영향)

  • 소병두;임희성;박권하
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2000.11a
    • /
    • pp.61-67
    • /
    • 2000
  • Many research works for improving a boundary lubrication performance have been executed by using solid lubricants, and been tried to apply an engine lubrication. However those general lubricants like MoS$_2$ or PTFE have not been applied on engines due to the extreme conditions such as very high temperature and pressure by combustion process in a cylinder. A copper nickel alloy fine particle has been introduced and studied. In this Paper the lubricant using the alloy Particles is applied on a marine diesel engine and assessed by the engine performance test The results showed the increase of cylinder pressure related strongly to the engine efficiency as well as the improving the engine lubrication performance.

  • PDF

Air Jet Effect on Performance Improvement of Non-Contact Type Seals for Oil Mist Lubrication Systems (공기분사가 오일미스트 윤활 시스템용 비접촉 시일의 성능 향상에 미치는 영향)

  • Na, Byeong-Cheol;Jeon, Gyeong-Jin;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.24 no.9 s.180
    • /
    • pp.2159-2166
    • /
    • 2000
  • Recently, high performance machining center requires special type of sealing mechanism that prevent a leakage of oil jet or oil mist lubrication system. Sealing of oil-air mixture plays important r oles to have an enhanced lubrication for performance machining center. Current work emphasizes on investigations of the air jet effect on the protective collar type labyrinth seal. To improve sealing capabilities of conventional labyrinth seals, air jet is injected against the leakage flow. In this study, an adapted model is introduced to improve sealing capability of conventional non-contact type seals. It has a combined geometry of a protective collar type and an air jet type. Both of a numerical analysis by CFD (Computational Fluid Dynamics) and experimental measurements are carried out to verify sealing improvement. The sealing effects of the leakage clearance and the air jet magnitude aic studied in various parameters. Gas or liquid has been used as a working fluid for most of nori-contact types seals including the labyrinth seal. However, it is more reasonable to regard two-phase flows because oil mist or oil jet are used for high performance spindle's lubrication. In this study, working fluid is regarded as two phases that are mixed flow of oil and air phase. Both of turbulence and compressible flow model are also introduced in a CFD analysis to represent an isentropic process. Estimation of non-leaking property is determined by amount of pressure drop in the leakage path. Results of pressure drop in the experiment match reasonably to those of the simulation by introducing a flow coefficient. Effect of the sealing improvement is explained as decreasing of leakage clearance by air jetting. Thus, sealing effect is improved by amount of air jetting even though clearance becomes larger

Influence of Groove Location on Lubrication Characteristics of the Piston and Cylinder in a Linear Compressor (그루브 위치가 리니어 압축기용 피스톤과 실린더의 윤활특성에 미치는 영향)

  • Jeon, W.J.;Son, S.I.;Lee, H.;Kim, J.W.;Kim, K.W.
    • Tribology and Lubricants
    • /
    • v.32 no.1
    • /
    • pp.24-31
    • /
    • 2016
  • In this paper hydrodynamic lubrication analysis is carried out to investigate the effects of groove location on the lubrication performance of a piston and cylinder system in a linear compressor. The rectangle shaped grooves having a constant groove depth and width are applied on the lubrication area of the piston. The Universal Reynolds equation is used to calculate the oil film pressure, and the Elrod algorithm with the finite different method is used to solve the governing equation. The JFO boundary condition is applied to predict cavitation regions. Transient analysis for different locations of the grooves on the piston is carried out using the typical operating condition of the linear compressor in order to estimate the variations of frictional power losses and minimum film thicknesses. When the grooves are applied on the lubrication area, both the frictional power loss and the minimum film thickness decrease. The frictional power loss can be reduced effectively, while maintaining a minimum film thickness to enable the piston operation without direct contact with the cylinder surface, by means of choosing a proper location of the grooves. The optimum location of the grooves to improve a lubrication performance depends on the operation condition or the system requirements specification.

Effectiveness of Minimal Quantity Lubrication in Machining Processes

  • Suda, S.;Yokota, H.;Inasaki, I.;Wakabayashi, T.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2002.10b
    • /
    • pp.309-310
    • /
    • 2002
  • A minimal quantity lubrication (MQL) machining is able to achieve both functions of cooling and lubrication with an extremely low quantity of a cutting fluid and a large amount of air blow. Using a biodegradable ester oil, turning tests were carried out to evaluate the effectiveness of the MQL system. It was found that the performance of MQL cutting was equivalent to, or better than, that of conventional cutting, because the MQL system tends to prevent the heat damage of the tool tip and, if an effective lubricant such as a particular polyol ester is applied to the system, it can avoid the extensive transfer of workpiece materials on to the tool surface.

  • PDF

A Study on the Oil-Jet Lubrication Characteristics of a Motor-Integrated High-Speed Spindle System with $\phi$65mm$\times$25,000rpm (오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 윤활특성에 관한 연구)

  • 이용희;김석일;김태형;박보선
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.15 no.5
    • /
    • pp.59-64
    • /
    • 1998
  • In this study, a motor-integrated high-speed spindle system with $\psi$65mm $\times$ 25,000rpm is developed by introducing the oil-jet lubrication method, ceramic angular contact ball bearings, a built-in motor and so on. And oil-jet lubrication experiments fur evaluating the system performance are performed under various operation conditions. Especially, in order to establish the oillet lubrication conditions related to the development of a high-speed spindle system, the effects of oil supply rate and rotational spindle speed are investigated on the temperature rise, temperature distribution, motor current and so on.

  • PDF

On the energy economics of air lubrication drag reduction

  • Makiharju, Simo A.;Perlin, Marc;Ceccio, Steven L.
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • v.4 no.4
    • /
    • pp.412-422
    • /
    • 2012
  • Air lubrication techniques for frictional drag reduction on ships have been proposed by numerous researchers since the 19th century. However, these techniques have not been widely adopted as questions persist about their drag reduction performance beyond the laboratory, as well as energy and economic cost-benefit. This paper draws on data from the literature to consider the suitability of air lubrication for large ocean going and U.S. Great Lakes ships, by establishing the basic energy economic calculations and presenting results for a hypothetical air lubricated ship. All the assumptions made in the course of the analysis are clearly stated so that they can be refined when considering application of air lubrication to a specific ship. The analysis suggests that, if successfully implemented, both air layer and partial cavity drag reduction could lead to net energy savings of 10 to 20%, with corresponding reductions in emissions.

Lubrication Characteristics of High Performance Oil Hydraulic Vane Pump (고성능 유압 베인펌프의 윤활특성)

  • 정재연
    • Tribology and Lubricants
    • /
    • v.9 no.1
    • /
    • pp.45-54
    • /
    • 1993
  • The lubrication characteristics of line contacts between the vane and cam ring in an oil hydraulic vane pump with intravanes have been investigated. Variations of the radial acting force of a vane were calculated from previously measured results of dynamic internal pressures in four chambers surrounding a vane, and variations of the film thickness were estimated in both the rotational speed range from 500 to 1500 rpm and in the delivery pressure range from 1 to 14 MPa. The results indicate the variations of the radial acting force and film thickness. It is found that the regimes of lubrication in the vane tip contacts lover rigid-isoviscous to rigidvariable viscosities.