• Title/Summary/Keyword: lubricant oil

Search Result 252, Processing Time 0.026 seconds

A Study of Bearing Oil Whip Treatment in 300MW Steam Turbine with Oil Temperature Change (300MW급 증기터빈의 베어링 윤활유 온도조정에 의한 오일휩 제거방법에 관한 연구)

  • Hwang, Dal-Y.;Kim, Hwa-Y.;Moon, Seung-J.;Lee, Jae-H.
    • 한국전산유체공학회:학술대회논문집
    • /
    • 2008.03b
    • /
    • pp.244-247
    • /
    • 2008
  • The phenomena of oil whip in steam turbine takes place for the un-balancing force between rotor shaft and bearing oil film. The several parameters that affect onset of oil whip have been well known. However, the major parameter of oil whip is shaft mis-alinement. A oil whip causes the high vibration and the shutdown of rotor system. We mostly stop the steam turbine to adjust a shaft re-alinement concerning oil whip. In this case, It needs many costs for maintenance and long shutdown times. In this study, we study and observe the oil whip of the 300MW steam turbine in many years and we conduct the field test for another steam turbine for reducing vibration from oil whip. The results of this study are that a oil whip takes place with a particular rotating speed or a particular turbine output and the oil temperature change is a very effective method for on-line oil whip treatment.

  • PDF

Synlube 제조에 관한 연구(I)

  • 김종호
    • Tribology and Lubricants
    • /
    • v.5 no.2
    • /
    • pp.7-20
    • /
    • 1989
  • 합성윤활유(synthetic lubricant)라 함은 현재까지도 계속되고 있는 광유(mineral oil) 전성시대의 광유에 대응되는 말로써 광유계 윤활유로 부터 얻기 어려운 높은 점도지수, 우수한 저온 유동성 등의 특성을 얻기 위해 유기합성방법에 의해 인위적으로 제조한 윤활유의 총칭이며 작용기의 종류, 합성방법, 등에 따라 다양하게 분류된다. 합성윤활유의 종류에는 합성방법에 따라 폴리머형(P형), 비폴리머형(N형)으로 대별되는데, 폴리머형 합성유에는 poly-butene, poly-$\alpha$-olefin, Polyalky lenglycol, Silicon oil, Chlorofluorocarbon, Perfiuoroalkylpolyether 등이 있으며, 비폴리머형 합성유에는 Alkylbenzene, Dibasicacidester, Polyolester, Silicate-ester Polyphenylether, Complex ester 등이 포함된다. 전자의 경우에는 중합반응 조건을 조절하므로써 여러점도 등급의 합성유들을 얻을 수 있는 반면 후자의 경우에는 분자량이 크지 않으므로 저점도의 것만 얻어지는 것이 특징이다.

Preliminary study on the Condition Monitoring of Wind-turbine Gearbox (풍력발전기용 증속기 상태 모니터링에 관한 기초 연구)

  • Park, Young-Jun;Lee, Jae-Jeong;Lee, Geun-Ho;Nam, Yong-Yun
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2008.10a
    • /
    • pp.343-346
    • /
    • 2008
  • To improve the reliability and extend the life for a wind-turbine gearbox, the gearbox needs to be monitored and analysed exactly. This study was conducted to analyze and detect the gearbox conditions when lubricating oil contaminated by wear particles was used. Characteristics of the gearbox failure by wear particles were monitored simultaneously by the on-line measurement sensor of vibration, oil condition and temperature. For the detail vibration analyses, frequency analysis(FFT) was performed. The results of the study were summarized as follows: Vibrational signal was found sensitive to abnormal changes of the gearbox conditions when lubricant was contaminated by wear particles. Also, using frequency analysis for the harmonics of gear mesh frequency(GMF), it is found that the failure of gearbox was caused by the damages of meshing gears. However, temperature and oil condition measuring signals were found not so effective to detect any gearbox failure by oil contamination.

  • PDF

An Experimental Study on Correlation between Oil Discharge and Various Operating Conditions of a CO2 Compressor (CO2 압축기의 운전조건과 오일토출의 상관분석에 관한 실험적 연구)

  • Lee, Ik-Soo;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.23 no.1
    • /
    • pp.73-79
    • /
    • 2011
  • A portion of oil for lubrication of compressor flows together with refrigerant in the refrigeration system. If the oil discharge from a compressor is increased in the refrigeration system, not only pressure drop is increased in other components, such as evaporator and gas cooler, but also heat transfer coefficient in the heat exchangers is decreased. Oil discharge rate from a compressor may strongly depend on operating conditions of a compressor. In this study, one stage single rotary compressor is employed for measuring oil circulation ratio(OCR). Carbon dioxide and PAG oil are used as refrigerant and lubricant. Using a U-tube densimeter, mixture density is measured. Oil circulation ratio(OCR) can be estimated by measured mixture density. The results obtained indicate that the oil circulation ratio(OCR) is increased as the suction temperature or compressor operating frequency is increased. Oil circulation ratio(OCR) correlation of the compressor is also suggested.

Development of an Advanced Oil Deflector Used in Thermoelectric Power Plant (화력발전소에 사용되는 개선된 오일 디플렉터 개발)

  • Choi, Yong Hoon;Kwak, Hyo Seo;Lee, Chang Ryeol;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.8
    • /
    • pp.661-668
    • /
    • 2016
  • Oil deflector prevents oil leakage that occurs in thermoelectric power plant at operating lubricant facilities. Vibration of rotating rotor-induced wear of aluminum tooth in existing oil deflector leads to oil leakage as well as life shortening of the tooth. In this study, an advanced oil deflector was developed for shock absorption and prevention of wear by decreasing clearance (from 0.5 mm to 0.2 mm) between rotor and tooth to minimize oil leakage, and by replacing 2 aluminum teeth in outmost of the oil deflector with hi-performance seal made of engineering plastic. The CFD results were compared between advanced vs. existing oil deflector to determine the amount of oil loss. Structural safety was verified through impact analyses according to the three kinds of engineering plastics, considering cost efficiency, and optimal material of hi-performance seal was chosen.

Effect of Suction Temperature and Compressor Frequency on Oil Circulation Ratio in a $CO_2$ Refrigeration System ($CO_2$ 냉동시스템에서 압축기의 흡입온도와 운전주파수가 오일 순환량에 미치는 영향)

  • Kim, Kyung-Jae;Lee, Ik-Soo;Kang, Byung-Ha;Kim, Suk-Hyun
    • Proceedings of the SAREK Conference
    • /
    • 2009.06a
    • /
    • pp.893-898
    • /
    • 2009
  • The quantity of discharged oil from a compressor is one of the most important issues for proper operation of refrigeration system. If the oil is increased in the system not only pressure drop is increased in other components, such as evaporator and gas cooler but also heat transfer coefficient in the heat exchangers is decreased. In addition, the lack of oil in the compressor may cause a critical of the system failure. In this study, one stage single rotary compressor is used for measuring oil circulation ratio(OCR). Carbon dioxide and PAG oil are used as refrigerant and lubricant. Using a U-tube densimeter, mixture density is measured. Characteristics of oil circulation ratio have been investigated for $CO_2$ rotary compressor in the range of operation frequency 45 Hz to 63 Hz and the suction temperature range of $0^{\circ}C$ to $15^{\circ}C$. The results obtained indicate that the oil circulation ratio is increased as the suction temperature or compressor operating frequency is increased.

  • PDF

Development of Experimental Device for Analysis of Hydraulic Oil Characteristics with Dielectric Constant Sensors (유전상수 센서를 이용한 유압 작동유의 분석을 위한 실험장비 개발)

  • Hong, Sung-Ho
    • Tribology and Lubricants
    • /
    • v.37 no.2
    • /
    • pp.41-47
    • /
    • 2021
  • An experimental device was developed for analysis of hydraulic oil characteristics with dielectric constant sensors. Online analysis is the most effective method of the three methods used for analyzing lubricant oils. This is because it can monitor the machine condition effectively using oil sensors in real time without requiring excellent analysis skill and eliminates human errors. Determining the oil quality usually requires complex laboratory equipment for measuring factors such as density, viscosity, base number, acid number, water content, additive, and wear debris. However, the electric constant is another indicator of oil quality that can be measured on-site. The electric constant is the ratio of the capacitance of a capacitor using that material as a dielectric, compared with a similar capacitor that has a vacuum as its dielectric. The electric constant affects the factors such as the base oil, additive, temperature, electric field frequency, water content, and contaminants. In this study, the tendency of the electric constant is investigated with a variation of temperature, water content, and dust weight. The experimental device can control working temperature and mix the contaminants with oil. A machine condition monitoring program developed to analyze hydraulic oil is described. This program provides graph and digital values with variation of time. Moreover, it includes an alarm system for when the oil condition is bad.

Study on the Prediction of Pressure Drop for Alternative Refrigerants with lubricant in Micro-Fin Tubes (미세휜관내 윤활유를 포함한 대체냉매의 압력강하 예측에 관한 연구)

  • Choi, Jun-Y.;Lee, Jin-Ho
    • Proceedings of the KSME Conference
    • /
    • 2000.04b
    • /
    • pp.83-89
    • /
    • 2000
  • This paper presents a pressure drop correlation for evaporation and condensation of alternative refrigerant with oil in micro-fin tubes. The correlation was developed from a data base consisting of oil-free pure and mixed refrigerants in micro-fin tube; Rl25 R134a. R32 R410a(R32/R125 50/50% mass), R22, R407c(R32/R125/R134a, 23/25/52% mass) and R32/R134a(25/75% mass). The micro-fin tube used in this paper had 60 0.2mm high fins with a 18 helix angle. The cross sectional flow area $(A_c)$ was $60.8 mm^2$ giving an equivalent smooth diameter$(D_e)$ of 8.8mm. The hydraulic diameter $(D_h)$ was estimated to the 5.45mm. The new correlation was obtained by replacing the friction factor and the tube-diameter in Bo Pierre correlation by a friction factor derived from pressure drop data for a micro-fin tube and the hydraulic diameter, respectively. This correlation was also used to predict some pressure data with a lubricant after using a mixing viscosity rule of lubricants and refrigerants. As a result, the new correlation was also well predicted to the measured data within a mean deviation of 19.0%.

  • PDF

Analysis of Performance of Multi-functioned frictional force measuring instrument using adaptive smoothing (적응화 평활화법을 이용한 다기능 마찰력 측정기의 성능 분석)

  • Kim, Tae-Soo;Kim, Gwang-Su
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
    • /
    • v.12 no.2
    • /
    • pp.113-119
    • /
    • 2019
  • We have developed the multi-functioned friction measuring instrument for the previous research. In here, we improved the performance of friction measuring instrument by applying the adaptive smoothing method and analyzed the friction of plate and monitoring function of friction surface through scratch tests. We substituted lubricant steel plate to lubricant oil used for reducing the friction when fabricating steel plate because lubricant oil was regarded as one of the major causes for the environmental pollution. In particular, the functions of various plate such as galvannealed steel sheets were analyzed because friction coefficient could be changed depending on the type of organic/inorganic plate or state of coating layer. Therefore, we demonstrated that adaptive smoothing method could enhance the accuracy of measuring instrument which eliminate the noise. As a result of using the method, it showed the reduction rate 0.0417% for the friction coefficient 0.16.