• 제목/요약/키워드: low friction

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Friction Characteristics of piston Skirt Parametric Investigation

  • Cho, Myung-Rae;Kim, Jee-Woon;Moon, Tae-Sun;Han, Dong-Chul
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.1-6
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    • 2002
  • The purpose of this paper is to investigate the effects of design parameters on the friction loss in piston skirt. An analytical model to describe the friction characteristics of piston skirt has been presented, which is based on the secondary motion of piston and mixed lubrication theory, It could be shown that the skirt friction closely depends on the side force acted on the piston pin. The side force is inf1uenced by cylinder pressure at low engine speed, but by inertia force at high engine speed. The usage of extensive skirt area and low weight piston is effective to reduce the friction loss at high speed. The low viscosity oil considerably decreases viscous friction as engine speed increases, but it increases boundary friction at low engine speed. From the parametric study, it is found that the skirt axial profile is the most important design parameter related to the reduction of skirt friction.

Effects of Copper and Copper-Alloy on Friction and Wear Characteristics of Low-Steel Friction Material (로우스틸 마찰재의 마찰 및 마모특성에 미치는 구리계 재료의 영향)

  • Jung, Kwangki;Lee, Sang Woo;Kwon, Sungwook;Choi, Sungwoo;Lee, Heeok
    • Tribology and Lubricants
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    • v.36 no.4
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    • pp.207-214
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    • 2020
  • In this study, we investigated the effects of copper and copper-alloy on the frictional and wear properties of low-steel friction material. The proportions of copper and copper-alloy in the brake friction materials used in passenger cars are very high (approximately 5-20% weight), and these materials have significant effects on friction and wear characteristics. In this study, the effects of cupric ingredients, such as the copper fiber and brass fiber, are investigated using the friction materials based on commercial formulations. After the copper and brass fibers from the same formulation were removed, the frictional and wear characteristics were evaluated to determine the influence of the copper and copper-alloy. We evaluated the frictional and wear characteristics by simulating various braking conditions using a 1/5 scale dynamometer. The results show that the friction material containing copper and brass fibers have excellent frictional stability and a low wear rate compared to the friction material that does not contain copper and brass fibers. These results are attributed to the excellent ductility, moderate melting point, high strength, and excellent thermal conductivity of copper and copper-alloy. We analyzed the surfaces of the friction materials before and after the performing the friction tests using a scanning electron microscope-energy dispersive X-ray spectroscope, confocal microscope, and roughness tester to verify the frictional behavior of copper and copper-alloy. In future studies, it will be applied to the development of copper-free friction materials based on the results of this study.

Analysis of the Characteristics of the Low Friction Pad Type Piston (패드식 피스톤의 특성 해석에 관한 연구)

  • 김청균;김희붕
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.70-78
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    • 1993
  • Using the finite element method, the film pressure, the transverse force and the firction torque which are distributed over the pad surface of low-friction piston skirt are calculated in order to investigate the dynamic characteristics of the piston. The results indicate that the frictional torque for the low-friction piston pad may increase 3% efficiency in comparison th the conventional one.

Friction and Lubrication Behaviors of Rabbit Joint Cartilage (토끼 관절연골의 마찰 및 윤활 특성)

  • 이권용;이홍철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.42-47
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    • 2000
  • The friction and lubrication characteristics of joint cartilage were investigated using the metatarso-phalangeal joint cartilage of rabbit against rotating stainless steel disk. Friction tests were conducted by dry and bovine serum lubricated sliding at room and body temperatures. For the dry sliding tests, low friction coefficient of 0.1-0.15 was observed at the early period of test, and then the friction coefficient increased as a test continued. With increasing applied load the early period of low friction lengthens. For the lubricated sliding tests, the coefficient of friction decreased as the applied load increased. And also the coefficient of friction decreased continuously to 0.07 as the test duration increases. These results can be interpreted that the squeeze or weeping lubrication mechanism dominates the friction and lubrication characteristics in the joint cartilage of rabbit.

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Friction and Lubrication Behaviors of Rabbit Joint Cartilage (토끼 관절연골의 마찰 및 윤활 특성)

  • 이권용;이홍철
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.307-311
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    • 2001
  • The friction and lubrication characteristics of joint cartilage were investigated using the metatarso-phalangeal joint cartilage of rabbit against rotating stainless steel disk. Friction tests were conducted by dry and bovine serum lubricated sliding at room and body temperatures. For the dry sliding tests, low friction coefficient of 0.1-0.15 was observed at the early period of test, and then the friction coefficient increased as a test continued. With increasing applied load the early period of low friction lengthens. For the lubricated sliding tests, the coefficient of friction decreased as the applied load increased. And also the coefficient of friction decreased continuously to 0.07 as the test duration increases. These results can be interpreted that the squeeze or weeping lubrication mechanism dominates the friction and lubrication characteristics in the joint cartilage of rabbit.

A Study on the Evaluation of the Friction and Wear Properties for Normalized Ductile Cast Iron (노멀라이징 열처리한 구상 흑연 주철의 마찰.마모특성 평가에 관한 연구)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.440-446
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    • 1999
  • This study is mainly concerned with the friction and wear properties for the specimens of crank shaft which are made of ductile cast iron. The friction and wear tests were carried out for the nor-malized ductile cast iron specimens and their properties were compared with each other at reheat-ing temperatures(550^{\circC,\; 600^{\circ}C,\; 650^{\circ}$) and in dry condition at different friction velocity(0.94 m/s 1.88m/s 2.83m/s) range. After austenized at $910^{\circ}C$ it is observed that the higher the reheating temperature is the hardness becomes decrease which is supposedly attributed to the fact that the amount of pearlite austenite matrix is rduced by reheating after normalizing and that as the reheating temperature goes up the pearlite generated is less and the interval between the pearlites were widened at last to make pearlite globular. At the low velocity the friction coefficient increase in the beginning and gets stabilized as the sliding distance increases. As the friction velocity grows the friction coefficient decreases suppos-edly since the abrasive wear is heavier at low velocity than at the high velocity as the friction tem-perature at low velocity is lower than at high velocity.

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A Study on the Development of Cu Free Friction Material of Composite Brake to Response Eco-friendly Regulation (친환경 법규 대응을 위한 복합재 브레이크의 Cu Free 마찰재 개발에 관한 연구)

  • Shim, J.H.;Lee, J.H.;Shin, U.H.;Lim, D.W.;Hyun, E.J.
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.2
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    • pp.90-95
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    • 2022
  • Composite material is widely used in the automotive industries because it has excellent mechanical properties and is possible to reduce weight due to the low density. However, there is a new obstacle to meet environment regulation like Cu less or Cu free regulation for the friction material. Although it is strongly demanded, there are few research results about that unfortunately. Unless this problem is not solved properly, it is impossible to apply composite brake system to vehicle. In this paper, a new eco-friendly friction material for composite brake system is represented to respond these regulations. To do this, friction characteristics between existing low steel friction material and new eco-friendly friction material are verified to secure performances for brake system such as effect characteristic, fade characteristic and wear characteristic. And composite brake gets the equivalent or better performance compared to a low steel friction material. Finally, this result contributes to the study of major principles for the development of eco-friendly friction material in the future.

A Study on the Friction Characteristics of Automotive Brake Pads Reinforced with Carbon Fibers (탄소 섬유를 강화재로 사용한 자동차용 마찰재의 마찰특성에 관한 연구)

  • Jung, K. Y.;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.330-336
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    • 1998
  • The friction and wear characteristics of automotive friction materials reinforced with carbon fibers were studied using a direct drive brake dynamometer. Two types of model friction materials, a low-metallic and an NAO type, were prepared and each of the materials was modified by substituting 5 vol% of carbon fibers with other reinforcing fiber used in the model formulations. Drag tests were carried out to investigate the friction properties of these materials at various braking conditions. Results showed that the modified friction materials were improved in the friction stability and the wear resistance.

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An Experimental Study on the Effect of Wear Particles on the Sliding Behavior of Silver-Coated Bearing Steels (은 박막이 코팅된 베어링강의 마찰거동에 미치는 마모입자의 영향에 대한 실험적 고찰)

  • 양승호;공호성;윤의성;김대은
    • Tribology and Lubricants
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    • v.17 no.3
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    • pp.221-227
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    • 2001
  • The effect of silver particles on the sliding behavior of bearing steels was studied experimentally by using a ball-on-disk tribometer. Tests were performed in ambient air, dry air and vacuum. Disks of AISI 52100 were silver-coated by a thermal evaporation method, and the effects of silver particle transfer on friction were analyzed. In order to understand further the mechanism of silver particle transfer and its effect on friction and wear, pre-compressed silver particles were artificially introduced into the friction interface and the results were compared to those of silver-coated specimens. Results showed that the introduced silver particles produced transfer layers and resulted in low friction. It also showed that this low friction is closely related to the characteristic behavior of transfer layers. Shakedown occurred at the friction interface affected the friction and wear.

A Study on Friction and Wear Behavior of Carbon Fiber Reinforced Polyetheretherketone (탄소 섬유 보강 폴리에테르에테르케톤의 마찰 및 마모 거동에 관한 연구)

  • Ryoo, Sung-Kuk;Kim, Kyung-Woong
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.772-779
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    • 2000
  • The friction and wear behavior of short carbon fiber reinforced polyetheretherketone was studied experimentally under dry sliding conditions against SCM440(AISI 4140) disks with a different surface roughness and hardness at the low sliding speeds and the high pressures on a pin-on-disk apparatus. Under the low disk surface roughness value the earsplitting noise and stick-slip were occurred. The increased adhesion friction and wear factor with stick-slip made the friction and wear behavior worse. Under the high disk surface hardness the break and falling-off of carbon fibers were accelerated. The carbon fibers fallen off from the matrix were ground into powder between two wear surfaces and this phenomenon caused a abrasive friction and wear factor to increase. So the friction and wear behavior became worse. With the transfer film made of wear particles formed on a disk, the carbon powder film formed on a pin lowered a friction coefficient.

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