• Title/Summary/Keyword: looper system

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Robust ILQ controller design of hot strip mill looper system

  • Kim, Seong-Bae;Hwang, I-Cheol
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.75.5-75
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    • 2001
  • In this paper, we study design of a ILQ(Inverse Linear Quadratic optimal control) looper control system for hot strip mills. The looper which is placed between stands plays an important role in controlling strip width by regulating strip tension variation generated from the velocity difference of main work rolls. A Looper servo controller is designed by ILQ control theory which is an inverse problem of LQ(Linear Quadratic optimal control) control. The mathematical model for looper system is obtained by Taylor´s linearization of nonlinear differential equations. Then we designed linear controller for linearization model by using the ILQ control algorithm. Thereafter this controller is applied to the nonlinear model for model identification. As a result, we show the controller´s robustness for the model error, external disturbance and sensor noise.

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Tension Modeling and Looper-Tension ILQ Servo Control of Hot Strip Finishing Mills (열간 사상압연기의 장력 연산모델과 루퍼-장력 ILQ 서보 제어)

  • Hwang, I.C.;Park, C.J.
    • Journal of Power System Engineering
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    • v.12 no.1
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    • pp.72-79
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    • 2008
  • This paper designs a looper-tension controller for mass-flow stabilization in hot strip finishing mills. By Newton's 2nd law and Hooke's law, nonlinear dynamic equations on the looper-tension system are firstly derived, and linearized by a linearization algorithm using a Taylor's series expansion. Moreover, a tension calculation model is obtained from the nonlinear dynamic equations which is called as a soft sensor of strip tension between two neighboring stands. Next, a looper-tension servo controller is designed by an ILQ(Inverse Linear Quadratic optimal control) algorithm, and it is combined with a minimal disturbance observer which to attenuate speed disturbances by AGC and operator interventions, etc.. Finally, it is shown from by a computer simulation that the proposed ILQ controller with a disturbance observer is very effective in stabilizing the strip mass-flow under some disturbances, moreover it has a good command following performance.

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Gain Scheduling for Tension Control (장력제어를 위한 게인 스케줄링)

  • 이동욱;박성한;안병준;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.505-509
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    • 2002
  • The looper control of hot strip finishing mill is one of the most important control item In hot strip rolling mill process. Loopers are placed between finishing mill stands and control the mass flow of the two stands. Another important action of the looper is to control the strip tension which influences on the width of the strip. So it is very important to control both the looper angle and the strip tension simultaneously but the looper angle and the strip tension are strongly interacted by each other. The gain scheduling is to break the control design process into two steps. First, one designs local linear controllers based on linerizations of the nonlinear system at several different operating conditions. Second, a global nonlinear controller for the nonlinear system is obtained by interpolating.

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Controller Structure and Performance According to Linearization Methods in the Looper ILQ Control for Hot Strip Finishing Mills (열간사상압연기의 루퍼 ILQ 제어에 있어 선형화 기법에 따른 제어기 구조 및 성능)

  • Park, Cheol-Jae;Hwang, I-Cheol
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.4
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    • pp.377-384
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    • 2007
  • This paper studies on the relation between linearization methods and controller gains in the looper ILQ(lnverse Linear Quadratic optimal control) system for hot strip finishing mills. Firstly, two linear models arc respectively derived by a linearization method using Taylor's series expansion and a static state feedback linearization method, respectively, and the linear models are compared with the nonlinear model. Secondly, the looper servo controllers are respectively designed on the basis of two linearization models. Finally, the relation between the performances of two ILQ servo controllers and the linearization methods, and the structures and control gains of two controllers are evaluated by a computer simulation.

Tension Control of Hot Strip Finishing Mill (열간 사상압연 공정의 장력제어)

  • 이동욱;안병준;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.322-325
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    • 2002
  • We describe the looper controller design for a hot strip mill. The looper is to control the strip tension which influences on the width of the strip. It is very important to control the looper control of the hot strip mill, but difficult to control the looper, because there exists on mutual interaction among strip gauge, looper angle, and strip tension. In this paper, we present the modeling for the hot strip finishing mill to control the tension of the strip and suggest a cross control method. The cross control is a very simple method that allows non-interacting control.

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Gain Scheduling for Hot Strip Mill

  • Park, Sung-Han;Ahn, Byoung-Joon;Park, Juy-Yong;Lee, Dong-Wook;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.129.4-129
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    • 2001
  • The looper control of hot strip finishing mill is one of the most important control item in hot strip rolling mill process. Loopers are placed between finishing mill stands and control the mass flow of the two stands. Another important action of the looper is to control the strip tension which influences on the width of the strip. So it is very important to control both the looper angle and the strip tension simultaneously but the looper angle and the strip tension are strongly interacted by each other. There are many control schemes such as conventional, non-interactive, LQ(Linear Quadratic), Hinf and ILQ(Inverse Linear Quadratic), Adaptive(gain scheduling) control in the looper control system. In this paper, we present the modeling for the looper of a hot strip finishing mill to control the tension of the strip and suggest another control method.

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Tension Control System for Hot Strip Mills (열간 압연 공정에서의 장력 제어시스템)

  • 박성한;안병준;황이철;홍신표;이만형
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.169-169
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    • 2000
  • The modeling for the looper of a hot strip finishing mill to control the tension of the strip is presented. The looper is an arm pushing against the strip between stands in a tandem mill to keep the strip tension constant and to isolate the interactions of the adjacent stands. Tension is influenced by the difference in mass flow through the up stream and down-stream rolling stands. Tension is critical to strip quality, influencing width, gauge, and shape. This paper presents how looper angle and strip tension are controlled for a hot strip finishing mill.

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Looper-Tension Control of Strip Top-Tail Parts for Hot Rolling Mills (열간압연공정의 스트립 선미단부 루퍼-장력 제어)

  • Hwang, I-Cheol
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.24-29
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    • 2015
  • This paper designs a looper-tension controller for strip top-tail parts in hot strip finishing mills. A three-degree linear model of the looper-tension system is derived by a Taylor's linearization method, where the actuator's dynamics are ignored because of their fast responses. A feedforward shaping controller for the strip top part and a feedforward model reference controller for the strip tail part are respectively designed, they are combined with an ILQ(Inverse Linear Quadratic optimal control) feedback controller for the strip middle part. It is shown from by a computer simulation that the proposed controller is very effective to the strip top-tail parts including the middle part.

Design of an ILQ Looper Controller for Rot Strip Mills (열간사상압연기의 루퍼시스템의 ILQ 제어기 설계)

  • Kim, Seong-Bae;Hwang, Lee-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1680-1689
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    • 2002
  • This paper studies on the design of a looper control system for hot strip mill finisher using ILQ(Inverse Linear Quadratic optimal control) control method. The loopers are placed between each rolling stands and looper control plays an important role in regulating strip tension. The strip tension is controlled by raising and lowering the looper and by changing the speed of main work rolls. Firstly, it is shown from a nonlinear dynamic simulation that the strip tension is more influenced by difference of rolling speed than that of the looper angle. Secondly, a servo controller of the looper is designed using ILQ control method of which the characteristics and algorithms are simply introduced. Finally, the performances of the ILQ servo controller are compared with those of the LQI servo controller from computer simulation. In result, it is shown that the proposed ILQ servo controller has the better performances and robustness far parameter perturbations and disturbances than those of LQI controller.

Development of Width Control System at Top of Strip for Hot Finishing Mill (열간 사상압연 선단부 폭 제어 시스템 개발)

  • Park, Cheol-Jae;Lee, Duk-Man
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.152-157
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    • 2001
  • This paper presents the design method of the new controller for looper system in hot strip finishing mill. Looper response time is related to the performance of the tension control to reduce the delivery width error. The quality of the hot strip product, especially width deviation at the top of the strip, is influenced greatly by the precision of tension control. In this paper, a new fuzzy PID control system is designed to obtain the fast looper angle response and the high control precision. The computer simulation to verify the performance of the new controller is executed. From the results of the simulation, the tension control can obtain better performance than that of the conventional PID case.

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