• Title/Summary/Keyword: long fiber reinforced composite

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A Study on Compression Molding Process of Long Fiber Reinforced Plastic Composites(Part1, Effect of Geometrical Change of Products on Fiber Orientation) (장섬유강화 플라스틱 복합재의 압축성형 공정에 관한 연구(제1보, 섬유배향에 미치는 성형품의 기하학적인 형상변화))

  • 조선형;오영준;이건상;윤성운
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.33-38
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    • 2001
  • This study aims to systematically research the various phenomena which arise from compression molding of fiber reinforced plastic composites. Long fiber reinforced plastic composites are rib type compression molded in order to measure the orientation in products, and the specimens are photographed with soft X-ray. The intensity of the photograph is applied by an image scanner, and the fiber orientation distribution of products is measured by using an image processing technique.

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A study on the properties of the carbon long-fiber-reinforced thermoplastic composite material using LFT-D method (LFT-D공법을 이용한 탄소 장섬유 강화 열가소성 복합재의 특성에 관한 연구)

  • Park, Myung-Kyu;Park, Si-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.80-85
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    • 2016
  • Carbon fiber-reinforced composite materials have been widely used in various industrial fields, but there are limits to increasing their strength and stiffness, because of the short-length fibers that are impregnated in them. In this study, a lab-scale small extruder system was developed with the capability to perform the carbon fiber impregnation and extrusion process in order to evaluate the properties of long-length carbon fiber reinforced thermoplastic composite materials molded by the LFT-D method. Specimens were made with the small extruder to press-mold long-length carbon fiber composite materials and evaluate their material properties. As a result, it was found that the carbon fiber length, press load and carbon fiber contents have a considerable influence on the strength and stiffness. Additional studies on such factors as the mixing screw design and coating of the carbon fiber are needed in order to improve the mechanical properties of carbon fiber composite materials.

The Bending Analysis of Three Phase Polymer Composite Plate Reinforced by Glass Fiber and Titanium Oxide Particles Including Creep Effect

  • Duc, Nguyen Dinh;Minh, Dinh Khac;VanThu, Pham
    • International Journal of Aeronautical and Space Sciences
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    • v.11 no.4
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    • pp.360-365
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    • 2010
  • Three phase composite materials are widely used in the shipbuilding industry. When reinforced with fiber and particle, the physical and mechanical properties of polymer composite materials are improved. This paper presents the bending analysis of a three phase composite plate with an epoxy matrix, reinforced glass fiber and titanium oxide particles including creep effect when shear stress is taken into account. The obtained results indicate that creep strains lead to compression in the composite material. Introducing reinforced fibers and particles reduces the plate's deflection, when increasing the stretch coefficient allows the calculation of creep deflection during a long loading period.

Experimental Study on Slenderness Effects in Concrete-Filled Glass Fiber Reinforced Polymer Composite Columns (콘크리트 충전 유리섬유 복합소재 기둥의 세장비 특성에 관한 실험적 연구)

  • Choi, Sok-Hwan;Lee, Sung-Woo;Sohn, Ki-Hoon;Lee, Myung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.585-590
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    • 2001
  • The structural characteristics of concrete-filled glass fiber reinforced polymer tubes were studied. The concept of concrete-filled composite columns was introduced to overcome the corrosion problems associated with steel and concrete piles under severe environments. Other benefits of composite columns include low maintenance cost, high earthquake resistance, and long expected endurance period. Several experiments were conducted; 1) compression test for short-length composite columns, 2) uniaxial compression tests on a total of 7 columns with various slenderness ratios. Short-length columns give higher strength and ductility revealing high confinement action in concrete. Failure strengths, failure patterns, confinement effects, and stress-strains relations were analyzed for slender columns. Current study will show the feasibility of concrete-filled glass fiber reinforced polymer composite columns in corrosive environments, and will provide an experimental database for columns that are externally reinforced by multidirectional fibers.

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Effect of Fiber Weight Fraction on the Fracture Toughness of Long Glass-Fiber Reinforced Polypropylene Composites (긴 유리섬유강화 Polypropylene 복합재료의 섬유 중량비에 따른 파괴인성 변화)

  • 이경엽;이중희;양준호
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.164-167
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    • 1999
  • This study concerns with the effect of fiber weight fraction on the fracture toughness of long glass-fiber reinforced polypropylene composites. Fracture tests were conducted using compact tension (CT) specimens made of glass fiber polypropylene composites. Three fiber weight fractions of 20%, 30%, and 40% were used. Fracture toughness was determined from the compliance method. Results showed that compliance decreased with increasing fiber weight fraction while critical load increased with fiber weight fraction. Averaged fracture toughness increased 14% as fiber weight fraction increased from 20% to 40%.

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The Effect of Compression Molding with Inclined Force for Fiber - Reinforced Thermoplastics (섬유강화 플라스틱 복합판의 압축성형에 있어서 경사하중의 영향 (AL망의 적층소재의 유동에 의하여))

  • 김만수
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.63-67
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    • 1994
  • A main property for fiber reinforced thermoplastic composite material in compression molding is the flow of fibers. This flow is so effective a long direction of acting force that this study examined for the inclined angel of 30$^{\circ}$, 45$^{\circ}$ and 6$^{\circ}$. Below the near softing temperature of plastic, the fiber has been fractured at a point so that the fiber strength is smaller then the local hydrostatic stress in the mold. It has been found that the position of fracture is changing accrding to the incling angle. In case of the above softing temperature, the larger the inclined is, the farther the flow of fiber move. Also the plastic flow has been progresed with the cicular are type.

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Automotive Door Impact Beam Development using Thermoplastic Composite (열가소성 복합재 적용 자동차 도어 임팩트 빔 개발)

  • Kim, Won-Seock;Kim, Kyung-Chul;Jung, Woo-Cheol;Kim, Hwa-nam
    • Composites Research
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    • v.33 no.6
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    • pp.383-389
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    • 2020
  • Thermoplastic composite is introduced to design an automotive door impact beam, and the manufacturing process is demonstrated. The safety regulation for vehicles has been steadily tightened, and weight-reduction has become a mandatory factor in the automotive industry. Hence, both high-performance and lightweight are demanded for automotive components. The aim of the present study is to develop an automotive door impact beam using fiber-reinforced thermoplastic composites to reduce the weight of the impact beam while increasing its mechanical performance. A new production method which combines continuous fiber-reinforced composite and LFT(Long Fiber-reinforced Thermoplastic) is implemented by using insert injection molding process. The mechanical performance of the composite impact beam was evaluated using 3-point bending tests. Thermoplastic composite will expand its application range to various automotive components due to its light-weight design capability and high productivity.

A Study on the Processing of Long Fiber-Reinforced Composite Materials for Thermoforming On the Correlation Coefficient between Separation and Orientation (Thermoforming용 長纖維强化 複合材料의 成形工程에 관한 硏究 分離$\cdot$配向의 相關계수)

  • 이동기;김정락;김상필;이우일;김이곤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1106-1114
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    • 1993
  • A composite material is composed of a reinforcement and a matrix, which determine mechanical characteristics of the molded part. There is no doubt that the properties of a composite material depend not only on the characteristics of the matrix but also on the structure of glass fiber mat and a fiber type of reinforcement. Therefore it is very important to study the composites of reinforcement and the matrix, and to control the fiber type in the process of molding of composite materials. In this study, the specimen was made of a glass fiber mat of 6-7mm thickness by scattering it in the air after cutting the glass fiber mat with needle punching makes change according to the type of needle and the number of times of stretching. First the sheet was made by means of a hot-press after accumulating a matrix and a glass fiber according to each mat structure of glass fiber. It was heated the manufactured sheet with the dry oven and molded it a secondary high temperature compression by a 30 ton oilhydraulic press. A definition of a correlation coefficient is showed up during this period and find it out with the relation of the fiber-matrix separation and the fiber orientation. We studied effects of the glass fiber mat structures on the correlation coefficient.

Measurement of Fiber Orientation-Angle Distribution of Glass Fiber Reinforced Polymeric Composite Materials by Intensity Method (농도법에 의한 GFRP 복합재료의 섬유배향각 분포측정)

  • Kim, H.;Ann, J.Y.;Lee, D.G.;Han, G.Y.;Kim, E.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.34-44
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    • 1996
  • In order to examine the accuracy of the intensity method, the fiber orientation-angle distribution of fiber-reinforced polymeric composites is measured using image processing. The fiber orientation function is calculated from the fiber orientation measured by the soft X-ray photograph. Theoretical and experimental results of fiber orientation function are compared for the composites with different fiber contents and fiber orientations. The intensity method is used for the experimental investigation and the measured fiber orientation function is compared to the calculated one. The relations between the measured and the simulated fiber orientation functions $J{\small{M}}$ and $J{\small{S}}$ respectively are identified. For the fiber length of 1.000mm and 2.000mm, it shows that $J{\small{M}}=0.83J{\small{M}}$. However. in general. the value of $J{\small{M}}$ decreases as the fiber length increases. For GFRP composites the relations between $J{\small{M}}$ and theoretical value J show that $J{\small{M}}$=0.73J for short fiber and $J{\small{M}}$=0.81J for long fiber.

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Effect of Fiber Orientation on the Mechanical Properties of Long Fiber Reinforced Composites (장섬유강화 복합재료의 섬유 배향특성이 기계적 특성에 미치는 영향)

  • Huh, Mongyoung;Lee, Haksung
    • Composites Research
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    • v.32 no.6
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    • pp.403-407
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    • 2019
  • Long-fiber-reinforced composites have the advantages of cost-competitiveness and high degree of freedom of molding compared to continuous-fiber-reinforced composites. On the other hand, it is difficult to ensure uniform characteristics due to the randomly distributed fiber orientation incurred from the process of manufacturing intermediate materials. In this study, the effect of the directionality of LFPS (Long Fiber Prepreg Sheet) materials on the mechanical properties was analyzed. The eddy current measurement method was used to analyze fiber orientations, and tensile and compression tests on LFPS materials were performed according to ASTM standards. In addition, the test results and theoretical values of LFPS materials were verified using the ROM (rule-of-mixtures) theory. These results confirmed the effect of fiber orientation on mechanical properties of discontinuous-fiber-reinforced composites.