• Title/Summary/Keyword: limit load prediction

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A Study on Improving the Precision of Quantitative Prediction of Cold Forging Die Life Cycle Through Real Time Forging Load Measurement (실시간 성형하중 계측을 통한 냉간단조 금형수명 정량예측 정밀도 향상 연구)

  • Seo, Y.H.
    • Transactions of Materials Processing
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    • v.30 no.4
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    • pp.172-178
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    • 2021
  • The cold forging process induces material deformation in an enclosed space, generating a very high forging load. Therefore, it is mainly designed as a multi-stage process, and fatigue failure occurs in forging die due to cyclic load. Studies have been conducted previously to quantitatively predict the fatigue limit of cold forging dies, however, there was a limit to field application due to the large error range and the need for expert intervention. To solve this problem, we conducted a study on the introduction of a real-time forging load measurement technology and an automated system for quantitative prediction of die life cycle. As a result, it was possible to reduce the error range of the quantitative prediction of die life cycle to within ±7%, and it became possible to use the die life cycle calculation algorithm into an automated system.

A Study on the Prediction of Limit Drawing Ratio And Forming Load in Redrawing of Sheet Metal (박판의 재인발 가공 에서의 한계인발비 및 성형하중 의 예측 에 관한 연구)

  • 박장호;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.3
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    • pp.249-256
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    • 1983
  • The study is concerned with the analysis of sheet metal for the prediction of limit drawing ratio and forming load. The direct redrawing process is analyzed by using an equilibrium approach and strain increment theory both for non-workhardening material and for workhardening material. Computations are carried out numerically for the workhardening case. Limit drawing ratios are predicted for some chosen variables. The forming loads are also computed with respect to punch travel. Then the predicted loads are compared with the experimental results. For ordinary lubricated conditions, the comparison shows reasonable agreement between the theory and experimental observation. It is also shown that limit drawing ration can be increased by using a greater die angle and proper lubrication significantly reduces the punch load. Finally numerical results show that material of greater R-value and strain-hardening exponent(n)is better for direst redrawing of sheet metal.

A Study on the Process of Energy Demand Prediction of Multi-Family Housing Complex in the Urban Planning Stage (공동주택단지의 개발계획단계 시 에너지 수요예측 프로세스에 관한 연구)

  • Mun, Sun-Hye;Huh, Jung-Ho
    • 한국태양에너지학회:학술대회논문집
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    • 2008.04a
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    • pp.304-310
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    • 2008
  • Currently energy use planning council system is mandatory especially for the urban development project planned on a specified scale or more. The goal of existing demand prediction was to calculate the maximum load by multiplying energy load per unit area by building size. The result of this method may be exaggerated and has a limit in the information of period load. The paper suggests a new forecasting process based on standard unit household in order to upgrade the limit in demand prediction method of multi-family housing complex. The new process was verified by comparing actual using amount of multi-family housing complex to forecasting value of energy use plan.

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Practical estimation of the plastic collapse limit of curved pipes subjected to complex loading

  • Yan, A.M.;Nguyen, D.H.;Gilles, Ph.
    • Structural Engineering and Mechanics
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    • v.8 no.4
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    • pp.421-438
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    • 1999
  • In this paper a practical limit load estimating procedure is proposed for general pipe-elbow structures subjected to complex loading (in-plane and out-of-plane bending, internal pressure and axial force). The explicit calculating formulae are presented on the basis of theoretical analysis combined with numerical simulation. Von Mises' yield criterion is adopted in both analytical and numerical calculation. The finite element examination shows that the method provides a simple but satisfactory prediction of pipe structures in engineering plastic analysis.

Evaluation of Plastic Collapse Behavior for Multiple Cracked Structures (다중균열 구조물의 소성붕괴거동 평가)

  • Moon, Seong-In;Chang, Yoon-Suk;Kim, Young-Jin;Lee, Jin-Ho;Song, Myung-Ho;Choi, Young-Hwan;Hwang, Seong-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1813-1821
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    • 2004
  • Until now, the 40% of wall thickness criterion, which is generally used for the plugging of steam generator tubes, has been applied only to a single cracked geometry. In the previous study by the authors, a total number of 9 local failure prediction models were introduced to estimate the coalescence load of two collinear through-wall cracks and, then, the reaction force model and plastic zone contact model were selected as the optimum ones. The objective of this study is to estimate the coalescence load of two collinear through-wall cracks in steam generator tube by using the optimum local failure prediction models. In order to investigate the applicability of the optimum local failure prediction models, a series of plastic collapse tests and corresponding finite element analyses for two collinear through-wall cracks in steam generator tube were carried out. Thereby, the applicability of the optimum local failure prediction models was verified and, finally, a coalescence evaluation diagram which can be used to determine whether the adjacent cracks detected by NDE coalesce or not has been developed.

A Study on Friction and Wear of TiN Film for the Wear-life Prediction (마모수명평가를 위한 TiN 경질박막의 마찰 및 마모특성에 관한 연구)

  • 정기훈;이영제
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.28-32
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    • 1997
  • Indentation, scratch and sliding tests were carried out in this paper to predict the critical loads and the failure modes of TiN-coated specimen. The test specimens were S20C steels with three different substrate hardness, roughness and coating thickness. The scratch test shows that the coating thickness has more dominant effect on the critical load of coated disk than the hardness and the roughness. Using the percent contact load, the ratio of sliding load to the critical scratch load, the cycles to failure are measured to predict the wear-life of TiN film. On the wear-life diagram the percent loads and the cycle to failure show the good linear relation on semi-log coordinate. With decreasing loads, the diagram shows the wear-limit at which the coated disk survives more than 4000 cycles.

A Study on Life Assessment for Urban Transit Structure (도시철도차량 구조체의 수명평가에 관한 연구)

  • Chung J.D.;Chun H.J.;Han S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.115-116
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    • 2006
  • In these days, almost urban railway vehicle has been serviced under the random load application. But it is very important that fatigue lift prediction fur structures is major factor of safety. So do this, it is required that fatigue assessment method for cumulative damage approach while Korea domestic regulations only has endurance limit approach. With this endurance limit approach, fatigue lift prediction is impossible. In this research, it will be present that fatigue assessment for urban transit structure by using of cumulative damage approach method and related theories.

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인공위성 노치예측해석 및 정현파가진시험 입력도출

  • Kim, Sung-Hoon;Kim, Jin-Hee;Hwang, Do-Soon;Lee, Ju-Hun;Jin, Ik-Min
    • Aerospace Engineering and Technology
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    • v.1 no.2
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    • pp.75-82
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    • 2002
  • This paper presents a summary of the input data, requirements and notch prediction analysis for sinusoidal excitation test of a satellite. In the notch prediction analysis, the loads at excitation points and internal loads at the important locations on satellite structure were obtained. After checking of limit loads and margin of safety for each location, the notched sinusoidal test inputs were generated using the results of the notch prediction analysis.

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An Approach on the Prediction of Load-Carrying Capacity of Reinforced-Precast Concrete Joint with Shear Keys (프릴캐스트 콘크리트 전단키 접합부의 극한강도 예측방법)

  • 윤재진;남정수
    • Magazine of the Korea Concrete Institute
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    • v.4 no.4
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    • pp.135-147
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    • 1992
  • 본 연구는 기존의 이론을 배경으로 전단키에 영향을 미치는 전달전달의 요소가 포함된 기본식을 산정하여, 접합부의 유형에 따라 구체적으로 전단강도를 예측하는 방법을 제안하였다. 접합부 콘크리트와 횡보강철근의 강도 및 장부호과를 고려한 프리캐스트 콘크리트 전단키 접합부의 기본극한강도식은 수정 Mohor-Coulomb의 파괴기준과 항복선의 도입에 의하여 전개하였고, 극한전단능력의 근사해는 상하계법에 의한 극치해석의 수법을 이용하여 구하고 여기에 재료의 유효강도계수를 도입하였다. 또한, 지존의 실험결과와 비교하여 그 적용성을 고찰하였다.

Limit load equations for partially restrained RC slabs

  • Olufemi, O.O.;Cheung, K.L.;Hossain, K.M.A.
    • Structural Engineering and Mechanics
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    • v.19 no.1
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    • pp.1-20
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    • 2005
  • The expertise required in the judicious use of nonlinear finite element (FE) packages for design-assistance purposes is not widely available to the average engineer, whose sole aim may be to obtain an estimate for a single design parameter, such as the limit load capacity of a structure. Such a parameter may be required for the design of a proposed reinforced concrete (RC) floor slab or bridge deck with a given set of geometrical and material details. This paper outlines a procedure for developing design-assistance equations for carrying out such predictions for partially restrained RC slabs under uniformly distributed loading condition, based on a database of FE results previously generated from a large number of 'numerical model' slabs. The developed equations have been used for predicting the peak loads of a number of experimental RC slabs having varying degrees of edge restraints; with results showing a reasonable degree of accuracy and low level of scatter. The simplicity of the equations makes them attractive and their successful use in the field of application reported in this paper suggest that the outlined procedure may also be extended to other classes of concrete structures.