• Title/Summary/Keyword: lightweight mortar

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Mechanical and Conductivity Characteristic of Lightweight Insulation Mortar Using Wasted Foam Polystyrene (폐발포폴리스티렌을 활용한 경량단열모르타르의 열전도율 및 역학적 특성)

  • Kang, Hye Ju;Hwang, Byuong Il;Jin, Eun mi;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.250-251
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    • 2017
  • In study, the lightweight insulation mortar is produced with more than 50,000tons of waste each year, but it is difficult to treat with the degradable composite material and the recycling ratio is still 50%. the lightweight insulation mortar is manufactured by using the ratio of expanded polystyrene and pulverized expanded polystyrene.

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An Experimental Study on the Characteristic of Compressive Strength in Lightweight Mortar Using Foam Agent (기포제 혼입 경량모르타르의 압축강도 특성에 관한 실험적 연구)

  • Yoo Byung Il;Lee Sung Bok;Jang Ui Soon;Lee Han Seung;Yeon Gyu Bong;Bae Kyu Woong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.684-687
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    • 2004
  • The purpose of this study is to obtain basic data on the properties of the development of lightweight mortar contained foam agent for various applications in the field. In the experiment, as a result of measurement the specific gravity by the change of the W/C and the foam agent into a variable and measuring the compressive strength of mortar, specific gravity checked that a compressive strength therefore increased. Mortar is using lightweight foam agent having the change of specific gravity, the water cement ratio $50\%,\;40\%,\;30\%$. This paper present extensive data on the characteristics of strength of the lightweight mortar and also presents the mechanical characteristics of the lightweight according to specific gravity.

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Characteristics of Lightweight and Thermal Insulation of Bituminous Coal Bottom Ash (유연탄 bottom ash의 경량 및 단열 특성)

  • Lee, Jong Gyu;Yeo, Woon Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.26 no.1
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    • pp.39-45
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    • 2018
  • Research on FA(Fly ash) is actively carried out, while the research on BA(Bottom ash) is not so, and research on BA recycling field is urgently required. Therefore, in this study, we investigated the lightweight and thermal insulation characteristics of BA mortar by comparing BA mortar made with porous dry BA(air-cooled) and general mortar. To investigate the lightweight of BA, density test, unit volume mass test and SEM(Scanning Electron Microscope) test were performed. BA mortar and general mortar molds were prepared for the thermal insulation test at room temperature and humidity environment determined by KS A 0006 and they were dried at the temperature of $105{\pm}2^{\circ}C$ until the weight became constant. As a result of the lightweight test, the lightweight of BA mortar is about 30% lighter than the general mortar. Therefore, BA is expected to contribute to reduce the building load when used as building material. As a result of thermal insulation test, the thermal conductivity of BA mortar is about 30% better than that of general mortar.

High temperature resistance of self-compacting lightweight mortar incorporating expanded perlite and pumice

  • Karatas, Mehmet;Balun, Bilal;Benli, Ahmet
    • Computers and Concrete
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    • v.19 no.2
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    • pp.121-126
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    • 2017
  • This paper presents the effect of aggregate type on high temperature resistance of self-compacting mortars (SCM) produced with normal and lightweight aggregates like expanded perlite and pumice. Silica fume (SF) and fly ash (FA) were used as mineral additives. Totally 13 different mixtures were designed according to the aggregate rates. Mini slump flow, mini V-funnel and viscometer tests were carried out on the fresh mortar. On the other hand, bulk density, porosity, water absorption and high temperature tests were made on the hardened SCM. After being heated to temperatures of 300, 600 and $900^{\circ}C$, respectively, the tensile strength in bending and compressive strength of mortars determined. As a result of the experiments, the increase in the use of lightweight aggregate increased total water absorption and porosity of mortars. It is observed that, the increment in the usage of lightweight aggregate decreased tensile strength in bending and compressive strengths of mortar specimens exposed to high temperatures but the usage of up to 10% expanded perlite in mortar increased the compressive strength of specimens exposed to $300^{\circ}C$.

Properties of Heat-transfer on Lightweight Concrete Using Bottom ash (Bottom ash를 이용한 기포콘크리트의 열전도 특성)

  • 이승한;이중우;공성훈;정해구
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.93-102
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    • 1995
  • In this study the characteristics of adiabatic and lightweight of cement mortar was improved by using porous Bottom ash which was industrial waste. when a foaming agent was added, the characteristics of mortar using sand and Bottom ash were compared. From the empirical results the heat-transfer ratio for the mortar using Bottom ash only was shown the lower values than that for a general mortar, and the lightweight concrete with unit weight of 1.5t/$\textrm{m}^3$ could be made. When the foaming agent of 0.25% and 0.5% in usage of cement was added to that, the compressive strength scould be measured as 5 and 8times of the general mortar respectively. Also, the characteristics of adiabatic for that mortar was great improved so that the heat-transfer ratio was fallen to 0.172kcal/$mh^{\circ}C$.

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Prediction of compressive strength of lightweight mortar exposed to sulfate attack

  • Tanyildizi, Harun
    • Computers and Concrete
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    • v.19 no.2
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    • pp.217-226
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    • 2017
  • This paper summarizes the results of experimental research, and artificial intelligence methods focused on determination of compressive strength of lightweight cement mortar with silica fume and fly ash after sulfate attack. The artificial neural network and the support vector machine were selected as artificial intelligence methods. Lightweight cement mortar mixtures containing silica fume and fly ash were prepared in this study. After specimens were cured in $20{\pm}2^{\circ}C$ waters for 28 days, the specimens were cured in different sulfate concentrations (0%, 1% $MgSO_4^{-2}$, 2% $MgSO_4^{-2}$, and 4% $MgSO_4^{-2}$ for 28, 60, 90, 120, 150, 180, 210 and 365 days. At the end of these curing periods, the compressive strengths of lightweight cement mortars were tested. The input variables for the artificial neural network and the support vector machine were selected as the amount of cement, the amount of fly ash, the amount of silica fumes, the amount of aggregates, the sulfate percentage, and the curing time. The compressive strength of the lightweight cement mortar was the output variable. The model results were compared with the experimental results. The best prediction results were obtained from the artificial neural network model with the Powell-Beale conjugate gradient backpropagation training algorithm.

Properties of Fireproof Mortar Using Lightweight Fine Aggregate Using Air Cooling Process Bottom Ash (건식공정 바텀애시 경량 잔골재를 사용한 내화모르타르의 특성)

  • Kim, Myung-Hoon;Namkoong, Yeon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.225-226
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    • 2016
  • Bottom ash generated in thermoelectric power plants could be used as substitutional fine aggregate such as pearlite of fireproof mortar due to its lightweight and porosity. Development of substitutional materials is necessary because pearlite has several problems such as production of carbon dioxide during manufacturing process and high price. This study is to confirm the possibility of air cooling process bottom ash for fireproof mortar as substitutional material of pearlite through basic experiment.

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The Quality of artificial lightweight aggregates using waste PET bottles and Properties of their mortar (폐 PET병을 재활용한 인공경량골재의 품질 및 모르타르의 특성)

  • Choi, Yung-Wang;Lim, Hak-Sang;Chung, Jee-Seung;Choi, Wook;Hwang, Youn-Tae
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.631-636
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    • 2002
  • This study shows basic data for using as the structural lightweight aggregate. This will be the procedural method of recycling environmental close waste PET bottle lightweight aggregate(PBLA) that is rapidly increased the amount of production of waste PET bottle recently, the quality of developed PBLA and the fundamental properties by analyzing of mortar containing with PBLA. After experiment, the result shows the PBLA quality that have oven dry specific gravity of 1.39, unit volume weight of 844 kg/m$^3$ and absorption rate of 0% is satisfied with qualify regulation of lightweight aggregate. The flowability of mortar containing PBLA is increased maximum 16% with increasing mixing ratio of PBLA, however the compressive strength of mortar is decreased maximum 35% with increasing mixing ratio of PBLA.

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Shear Resistance of Light-gauge Steel Stud Wall infilled with light-weight foamed mortar (경량기포모르터와 합성한 경량형강 벽체의 전단 저항)

  • Lee, Sang Sup;Bae, Kyu Woong
    • Journal of Korean Society of Steel Construction
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    • v.16 no.4 s.71
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    • pp.397-406
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    • 2004
  • This paper presents the test and evaluation results on the shear strength and stiffness of a light steel stud wall from a lightweight foamed mortar (lightweight hybrid wall). The use of a lightweight foamed mortar was aimed at improving structural performance, thermal performance, and finish. Studiesshowed that it did not affect thermal performance, but it contributed to structural performance and finish when the unit weight was more than 0.8 (Editor's note: Please indicate the unit of measurement.). In this study, 14 specimens-whose parameters included the specific gravity of the lightweight foamed mortar (0.6, 0.8, 1.0, 1.2), the spacing of the stud (450 mm, 600 mm, or 900 mm), finishing materials (such as lightweight foamed mortar, OSB, and gypsum board), and bracing-were manufactured. Three typical, steel house-framing specimens were added to compare the test results with the 14 specimens. The results of in-plane shear tests show that the use of lightweight foamed mortar (1.15~5.38 times stronger, 1.45~13.7 times stiffer) results in ultimate strength and initial stiffness. In addition, it was possible to widen the stud spacing to up to 900 mm without decreasing shear strength. It was very important to prevent the lightweight foamed mortar from shrinking and to secure the adhesion between the steel stud and the lightweight foamed mortar to improve structural performance.

The Fluidity and Compressive Strength Properties of Lightweight Mortar Using Recycling Water for Pre-wetting of Artificial Lightweight Aggregate (인공경량골재 Pre-wetting수로 회수수를 적용한 경량모르타르의 유동성 및 압축강도 특성)

  • Oh, Tae-Gue;Bae, sung-ho;Lee, dong-joo;Choi, Se-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.153-154
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    • 2019
  • In this study, the fluidity and compressive strength of lightweight mortar using recycling water for pre-wetting of artificial lightweight aggregate were compared and analyzed to maximize the utilization of the recycling water, which is a by-product of the Ready-Mixed Concrete industry. For this purpose, the pre-wetting water was replaced with recycling water at the ratio of 0, 2.5, 5, 7.5 and 10%.

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