• 제목/요약/키워드: light-weight component

검색결과 100건 처리시간 0.029초

하니컴 샌드위치 Panel을 이용한 LCD/PDP생산공정용 고기능성 복합 신소재 파렛트의 최적설계 (The Optimum Design of the Light-weight Composite Pallet Plank for Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel)

  • 김윤해;최병근;손진호;조영대;엄수현;우병훈
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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    • pp.388-394
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    • 2005
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

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무인항공기용 경량화 직접메탄올연료전지 스택 개발을 위한 복합소재 분리판 제작 및 성능 평가 (I) (Evaluation and Fabrication of Composite Bipolar Plate to Develop a Light Weight Direct Methanol Fuel Cell Stack for Small-scale UAV Application (I))

  • 강경문;박성현;김진수;지현진;주현철
    • 한국수소및신에너지학회논문집
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    • 제23권2호
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    • pp.134-142
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    • 2012
  • A bipolar plate is a major component of a fuel cell stack, which occupies 50~60% of the total weight and over 50% of the total cost of a typical fuel cell stack. In this study, a composite bipolar plate is designed and fabricated to develop a compact and light-weight direct methanol fuel cell (DMFC) stack for a small-scale Unmanned Aerial Vehicle (UAV) application. The composite bipolar plates for DMFCs are prepared by a compression molding method using resole type phenol resin as a binder and natural graphite and carbon black as a conductor filler and tested in terms of electrical conductivity, mechanical strength and hydrogen permeability. The flexural strength of 63 MPa and the in-plane electrical conductivities of 191 S $cm^{-1}$ are achieved under the optimum bipolar plate composition of phenol : 18%; natural graphite : 82%; carbon black : 3%, indicating that the composite bipolar plates exhibit sufficient mechanical strength, electrical conductivity and hydrogen permeability to be applied in a DMFC stack. A DMFC with the composite bipolar plate is tested and shows a similar cell performance with a conventional DMFC with graphite-based bipolar plate.

Optimization of Bidirectional DC/DC Converter for Electric Vehicles Based On Driving Cycle

  • Yutao, Luo;Feng, Wang
    • Journal of Electrical Engineering and Technology
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    • 제12권5호
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    • pp.1934-1944
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    • 2017
  • As a key component of high-voltage power conversion system for electric vehicles (EVs), bidirectional DC/DC (Bi-DC/DC) is required to have high efficiency and light weight. Conventional design methods optimize the Bi-DC/DC at the maximum power dissipation point (MPDP). For EVs application, the work condition of the Bi-DC/DC is not strict as the MPDP, where the design method using MPDP may not be optimal during travel of EVs. This paper optimizes the Bi-DC/DC converter targeting efficiency and weight based on the driving cycle. By analyzing the two-phase interleaved Bi-DC/DC for hybrid energy storage systems (HESS) of EVs, its power dissipation is calculated, and an efficiency model is derived. On this basis, weight models of capacitor, inductor and heat sink are built, as well as a dynamic temperature model of heat sink. Based on these models, a method using New European Driving Cycle (NEDC) for optimal design of Bi-DC/DC which simultaneously considered efficiency and weight is proposed. The simulation result shows that compare with conventional optimization methods revealed that the optimization approach based on driving cycle allowed significant weight reduction while meeting the efficiency requirements.

원심모형실험을 이용한 경량포장체의 거동특성 (Behavior characteristics of Light-Weight Pavement Using Centrifuge Test)

  • 김성겸;이관호
    • 한국산학기술학회논문지
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    • 제14권10호
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    • pp.5176-5183
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    • 2013
  • 일반적으로 국내에서의 경량기포콘크리트는 건축용 온도구조용 단열재나 토목용 폐공 채움재, 터널의 뒤채움재 등으로 사용되고 있으며 기타 사무실 바닥 충전재, 경량블록제조 등으로 사용되어지고 있다. 이러한 경량기포콘크리트의 사용범위를 확대하여 연약지반에 도로건설시 등간격으로 말뚝을 설치하여 기층으로 사용하는 공법을 연구중에 있다. 본 연구에서는 경량포장체의 연약지반에서의 거동 특성을 분석하기위해 지오센트리퓨지 시험을 이용하였다. 실제 포장체를 1/30로 축소한 슬래브 형태의 모형을 카올리나이트로 조성된 연약지반에서 시험을 실시하였다. 말뚝 배열은 무리말뚝(36본 $3{\times}12$)로 제작하여 사용하였다. 시험 중력 레벨은 실중력의 30배로 원심력을 작용하여 실험하였으며 이때 작용하는 경량포장체 모형의 거동특성을 바탕으로 실제 경량포장체의 거동특성을 추정하였다. FMA해석결과의 10배인 39.4kg(실제 하중35ton)의 횡하중를 가했을 경우 7.8mm(실제 거동 23.4mm)의 미세한 거동만 있었다.

탄소복합재 부품 파티션패널의 구조 강성/강도 신뢰성 평가에 관한 연구 (Study on Structural Reliability Assessment of a Partition Panel Made of a CFRP(Carbon Fiber Reinforced Plastic))

  • 이재진;문지훈;윤원호;강다경;안민수;노형진;강지헌;이재욱
    • 한국기계가공학회지
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    • 제18권10호
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    • pp.68-74
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    • 2019
  • In the case of a partition panel for a vehicle, it is used as a vehicle chassis component that serves to distinguish the indoor and outdoor spaces of a vehicle and is mounted on a backrest portion of the vehicle's back seat to ensure the convenience of passengers by connecting the floor and the side of the vehicle. Because it is a relatively large-sized plate material among automobile chassis parts except the moving parts and non-ferrous materials can be applied, it is considered as a part having a large light-weight effect. However, the partition panel is one of the vehicle parts that must satisfy the light-weight effect as well as various structural reliability, such as torsional rigidity, vibration, and impact characteristics, for securing the running stability of the vehicle when driving at the same time. So, In this study, the possibility of replacing the aluminum partition panel as CFRP(Carbon Fiber Reinforced Plastic) partition panel is evaluated through comparing the two partition panels by using the structural reliability(stiffness/strength analysis), vibration analysis, impact analysis.

Plastic Deformation Behavior of Sintered Fe-Based Alloys for Light-Weight Automotive Components

  • Kang, Yohan;Yoon, Suchul;Kim, Minwook;Lee, Seok-Jae
    • Applied Science and Convergence Technology
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    • 제23권3호
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    • pp.151-159
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    • 2014
  • We investigated the effects of the chemical composition and the relative density on the plastic deformation behavior of sintered Fe-based alloys by means of compressive tests. Overall compressive stresses increased as the amount of alloying elements and the relative density were respectively increased. Addition of alloying elements except for Mo increased the yield stress regardless of the relative density. The relationship between the effects of the chemical composition and the relative density and the mean rate of the stress increase was analyzed. A constitutive equation based on the Ludwik equation with the regressed parameters was proposed to predict the compressive true stress-true strain curves of the sintered Fe-based alloys. The K and n values used in the proposed equation were regressed as a function of the alloying elements and the relative density based on the individual K and n values. The plastic deformation behavior predicted using the proposed constitutive equation showed reliable accuracy compared with experimental data.

경량형강을 이용한 조립식 농촌주택의 최적 구조요소 모델 개발 (Development of the Optimum Structural Components Model for the Prefabricated Rural House using the Light Gauge Cold-Formed Steel Frame)

  • 정남수
    • 한국농공학회지
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    • 제41권4호
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    • pp.66-76
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    • 1999
  • In this study , the optimum structural components for the rural house design using the light gauge cold-formed steel frame is proposed. The proposed components were optimzed by the developed model composed with the analysis model and LGC database. The analysis model adapts FEA(finite element analysis). LGC database and calculation of element force adapt the design criteria of KISC. The structure of house is divided into header, bearing wall and foof truss. The variable of the each structure of house are defined component which designed by the case of load, aize and space. The designed weight were used for optimization procedure of the divided components.

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신형 경전철차량 대차프레임 하중시험 방법 및 결과 고찰 (A Study on The Load Test Method and Result For Bogie Frame of New LRT)

  • 김원경;원시태;전창성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.1679-1688
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    • 2008
  • Recently, the bogie frame weight of Light Rail Transit system has been reduced in order to save energy and materials. However, this light weighted vehicle structure is very important to verify the fatigue strength at the development stage. Bogie system consists of bogie frame, suspensions, wheel-sets, braking system and transmission system. Among these components, the bogie frame is most significant component subjected to the whole vehicle and passenger loads. In this study, the bogie frame for the New LRT power car is evaluated to the static and fatigue strength. And the evaluation method is used the LRT Performance Test Standards Specification throughout the FEM analysis and static load test. The static and fatigue test results for the LRT bogie frame of power car has been appeared very safety and stable for the design load conditions.

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Recent Developments of Polymer Electrolyte Membrane Fuel Cell Design

  • Wonchan Hwang;Yung-Eun Sung
    • Journal of Electrochemical Science and Technology
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    • 제14권2호
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    • pp.120-130
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    • 2023
  • PEMFC has high potential for future development due to its high energy density, eco-friendliness, and high energy efficiency. When it becomes small, light and flexible, it can be competitive as an energy source for portable devices or flexible electronic devices. However, the use of hard and heavy materials for structural rigidity and uniform contact pressure transmission has become an obstacle to reducing the weight and flexibility of PEMFCs. This review intends to provide an example of the application of a new structure and material for lightweight and flexibility. As a lightweight PEMFC, a tubular design is presented and structural advantages through numerical modeling are explained. Manufacturing methods to realize the structural advantages and possibilities of tubular PEMFCs are discussed. In addition, the materials and manufacturing processes used to fabricate lightweight and flexible PEMFCs are described and factors affecting performance are analyzed. Strategies and structural improvements of light and flexible movements are discussed according to the component parts.

Optimal design of Natural Fiber Composite Structure for Automobile

  • Lee, Haseung;Kong, Changduk;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • 제3권1호
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    • pp.21-24
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    • 2016
  • In this study, a optimal design on the hood automotive using eco-friendly natural fiber composites is performed. The hood of an automobile is determined by dividing the Inner panel shape through optimization phase to outer panel and inner panel. It was performed to optimize the size of the thickness of the inner panel and the outer panel by applying a flax/epoxy composite materials. The optimized shape was evaluated for weight-lightening, stability and the pedestrian collision safety. Through the resin flow analysis are confirmed to molding possibility judgment of product.