• 제목/요약/키워드: light-weight beam

검색결과 86건 처리시간 0.021초

중형 상용차용 프레스 성형 차축빔의 경량화 설계 (Structural Design of the Light Weight Axle Beam for Medium Duty Commercial Vehicle Using Hot Press)

  • 심기중;신행우;조원용;최규재;이영춘;손영호;전남진
    • 한국자동차공학회논문집
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    • 제23권4호
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    • pp.371-379
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    • 2015
  • This paper represents the structural design of the light weight axle beam for medium duty commercial vehicle using hot press. To reduce the weight of the axle, axle beam of solid type was replaced by hollow type which was made by hot press. According to the change of axle beam structure and manufacturing method, we have to investigate the structural strength and fatigue performance. To verify the axle beam performance, the structural analysis was carried out by simplified axle beam model and various design parameters that are axle beam height, thickness and width. From the analysis results, the light weight axle beam structure was founded and applied the full model analysis. This study will be used as a guidance in development of the light weight axle for medium duty commercial vehicle.

Structural Evaluation and Remediation of Floor Slab Deflection

  • Park, Ki-Dong;Kim, Dae-Young;Joung, Dae-Ki
    • 한국공간구조학회:학술대회논문집
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    • 한국공간구조학회 2008년도 춘계 학술발표회 논문집
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    • pp.61-65
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    • 2008
  • A 4-story reinforced concrete structure built above an underground parking garage shows some slab deflections, and the deflections of the concrete floor slabs are proposed to be alleviated by the application of light-weight topping material in conjunction with localized strengthening of the slabs. The application of light-weight concrete topping on the existing slab has been simulated and its performance to anticipated loads has been analyzed. The application of light-weight topping material imposes additional weight on the exiting floor slabs. This added weight on the existing slabs causes over-stressing of the slabs. This over-stressing can be alleviated by enhancing the load carrying capacity of the existing slabs. Additional load carrying capacity in the existing slabs can be developed by localized strengthening of the slabs utilizing techniques such as the application of fiber-reinforced composites on the bottom surface of the slabs, and application of fiber-reinforced composites adequately complements the capacity of the existing slabs to bear the additional load imposed by light-weight leveling material. Additional moments in the beam and columns induced by the application of the light-weight topping material were tabulated and compared with capacity. The moment D/C ratios of the beam and columns are well the range of acceptable limits, and the beam and columns are not overstressed by the application of the surcharge.

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경량콘크리트를 사용한 합성보에서 전단연결재의 전단거동에 관한 해석적 연구 (Analytical Studies on the Shear Behavior of the Shear Connector in Composite Beam with Light Weight Concrete)

  • 최병정;한홍수
    • 한국강구조학회 논문집
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    • 제21권2호
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    • pp.127-134
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    • 2009
  • 본 연구의 목적은 경량콘크리트에 매립된 쉬어 커넥터의 전단거동 특성을 파악하는데 있다. 본 연구는 기존 실험결과와 유한요소해석에 의한 해석결과를 비교분석하여 유한요소 해석의 타당성을 확인하고 경량콘크리트의 압축강도($f_{ck}$) 변화에 따른 쉬어 커넥터의 전단강도를 기존 설계식(AISC-LRFD 및 Eurocode 4)과 비교분석하였다. 유한요소해석 결과 경량콘크리트에 매립된 쉬어 커넥터의 전단강도는 Eurocode 4의 쉬어 커넥터의 전단강도와 거의 일치하는 것으로 나타났다.

지능형 미소비균일체 계수기의 성능개선 (Performance Improvement of Smart Counter for Uneven Small Grain)

  • 조시형;박찬원
    • 산업기술연구
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    • 제29권B호
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    • pp.127-131
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    • 2009
  • This paper presents the development of smart counting system that is proper for grains with uneven unit weight or shape. This device can detect the small differences of a light beam and count the pulse from wave shape control, when the grain is going on the light screen, which is made by the light beam screen sensor. It can, different from the former conventional device, distinct the uneven grains for counting detect, by using the dedicated hardware and the software algorithm of the light sensor.

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철도객차용 크로스 빔의 경량화 설계에 관한 연구 (A Study on the Lightweight Design of a Cross Beam for Railway Passenger Coach)

  • 장득열;전형용
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.126-133
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    • 2017
  • This report investigates the stress distribution according to the location and shape change of the circular hole for the lightweight design of the cross beam of a railway passenger car and studies the lightweight design. To design a lightweight cross beam with a circular hole, we selected the non-circular crossbeam as a basic model, examined the stress distribution and displacement by position and determined the location, shape, size and quantity of the hole for light weight. We analyzed the effects of the position and shape of the hole on the maximum equivalent stress and displacement. The influencing factors were set as the design parameters, and the stress value was examined according to the variation of each variable. By considering the stress value according to the change of each variable and selecting the design parameter with the narrowest scattering value of the stress at each position of the hollow cross beam with various hole positions and shapes, we studied a cross beam with a circle hole under identical load condition to have an equal stress distribution to that of a non-circular cross beam.

자동차 도어 경량화를 위한 판재형 사이드 임팩트 빔 개발 프로세스 (Development Process of Side Impact Beam for Automotive Light-Weighting Door using Sheet Type)

  • 이인철;이태규;장동환
    • 소성∙가공
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    • 제24권2호
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    • pp.130-137
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    • 2015
  • This paper presents the development process of automotive side door impact beam for passenger cars. Weight reduction while maintaining functional requirements is one of the major goals in the automotive industry. In this study, thin-walled side door beam using quenchable boron steel was designed to reduce the weight of conventional side door tubular one. In order to estimate design for the proposed side door beams, the static side impact protection tests(FMVSS 214) were conducted using the finite element method. Based on the simulation results, geometry modification of the side door beam has been performed via creating new reinforcing ribs. Furthermore, the manufactured frontal impact beam was mounted on the real side door of a passenger car, and then static impact protection test carried out. It is concluded that the presented test results can provide significant contribution to the stiffness of side door impact beams and light-weighting door research.

보론강을 이용한 리어 범퍼 임팩트빔의 경량 설계 및 해석 (Light-weight Design and Simulation of Automotive Rear Bumper Impact Beam Using Boron Steels)

  • 김기주;한창평;임종한;이영숙;원시태;이재웅
    • 한국자동차공학회논문집
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    • 제20권2호
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    • pp.98-102
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    • 2012
  • Increasing the fuel economy has been an inevitable issue for the development of new cars, and one of the important measures to improve the fuel economy is to decrease the vehicle weight. In order to obtain this goal, the researches about lighter, stronger and the well impact absorbing bumper impact beam have been studied without sacrificing bumper safety. In this study, the overall weight reduction possibility of rear bumper impact beam could be examined based on the variation of frontal, offset and corner impact crash capability by substituting a ultra high strength steel material (boron steel ) having tensile strength of 1.5 GPa grade instead of conventional steels. In addition, the section variations (open section, closed section, open section with 5 stays) of the bumper impact beam structure were examined carefully. It could be reached that this analysis could be well established and be contributed for design guide and the optimum design conditions of the automotive rear bumper impact beam development.

시뮬레이션을 이용한 하이브리드 범퍼 빔 개발 (Development of n Hybrid Bumper Beam Using Simulation)

  • 이종길;강동관
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.326-330
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    • 2007
  • Bumper back beam is one of the essential structural components of front-end module. It should be designed to withstand a minor bump in low-speed collision, 2.5 mph crash test for example. And weight reduction is always important problem in the design of almost all the parts in car for energy saving. So, the key issues in shape design of a bumper are weight reduction and the performance in 2.5mph crash test. In this study, a light weight and high performance bumper back beam model was developed using analytical approach based on mechanics and FE simulation together.

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