• 제목/요약/키워드: lead-time

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디스패칭 룰 기반의 Advanced Planning and Scheduling (APS) 시스템 활용 사례연구 (A Case Study on Application of Dispatching Rule-Based Advanced Planning and Scheduling (APS) System)

  • 이재용;신문수
    • 산업경영시스템학회지
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    • 제38권3호
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    • pp.78-86
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    • 2015
  • Up-to-date business environment for manufacturers is very complex and rapidly changing. In other words, companies are facing a variety of changes, such as diversifying customer requirements, shortening product life cycles, and switching to small quantity batch production. In this situation, the companies are introducing the concept of JIT (just-in-time) to solve the problem of on-time production and on-time delivery for survival. Though many companies have introduced ERP (enterprise resource planning) systems and MRP (material requirement planning) systems, the performance of these systems seems to fall short of expectations. In this paper, the case study on introducing an APS (advanced planning and scheduling) system based on dispatching rules to a machining company and on finding a method to establish an efficient production schedule is presented. The case company has trouble creating an effective production plan and schedule, even though it is equipped with an MRP-based ERP system. The APS system is applied to CNC (computer numerical control) machines, which are key machines of the case company. The overall progress of this research is as follows. First, we collect and analyze the master data on individual products and processes of the case company in order to build a production scheduling model. Second, we perform a pre-allocation simulation based on dispatching rules in order to calculate the priority of each order. Third, we perform a set of production simulations applying the priority value in order to evaluate production lead time and tardiness of pre-defined dispatching rules. Finally, we select the optimal dispatching rule suitable for work situation of the case company. As a result, an improved production schedule leads to an increase in production and reduced production lead time.

전도성 직물을 이용한 단일 리드 심전도 측정 및 실시간 심전도 유도 호흡 추출 방법에 관한 연구 (Real Time ECG Derived Respiratory Extraction from Heart Rate for Single Lead ECG Measurement using Conductive Textile Electrode)

  • 이계형;박성빈;윤형로
    • 대한전기학회논문지:시스템및제어부문D
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    • 제55권7호
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    • pp.335-343
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    • 2006
  • We have designed the system that measure one channel ECG by two electrode and extract real-time EDR with more related resipiration and comportable to subject by using conductive textile. On the assumption that relation between RL electrode and potential measurement electrode is coupled with RC connected model, we designed RL drive output to feedback two electrode for reduction of common mode signal. The conductive textile which was used for two ECG electrode was offered more comfort during night sleep in bed than any other method using attachments. In the method of single-lead EDR, R wave point or QRS interval area could be used for EDR estimation in traditional method, it is, so to speak, the amplitude modulation(AM) method for EDR. Alternatively, R-R interval could be used for frequency modulation(FM) method based on Respiratory Sinus Arrhythmia(RSA). For evaluation of performance on AM EDR and FM EDR from 14 subject, ECG lead III was measured. Each EDR was compared with both temperature around nose(direct measurement of respiration) and respiration signal from thoracic belt(indirect measurement of respiration) on mean squared error(MSE), cross correlation(Xcorr), and Coherence. The upsampling interpolation technique of multirate signal processing is applied to interpolating data instead of cubic spline interpolation. As a result, we showed the real-time EDR extraction processing to be implemented at micro-controller.

약학 교육 인력 특성 분석 (Characteristics of Pharmacy Educators in Korea)

  • 권경희
    • 한국임상약학회지
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    • 제9권2호
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    • pp.119-126
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    • 1999
  • The educational backgrounds and research interests of pharmacy educators in Korea were analyzed to investigate the possibility of migrating the pharmacy education system from basic science-oriented to pharmacy practice-oriented. There are 257 full-time faculty members and 190 part-time members in twenty pharmacy colleges in 1999. Most of the full-time professors are majoring in basic pharmacy areas focused on the drug itself. Thirty nine percent of full-time professors are specialized in the fields of Medicinal Chemistry, $20\%$ in Biochemistry, $19\%$ in Pharmaceutics, and $18\%$ in Pharmacology-Toxicology. Only $4\%$ are related to the Pharmacy Practice Field. When we consider only the educational backgrounds of the educators, $89\%$ of full-time professors are related to the subjects of Korean Pharmacists Licensure Examination. Changes in educator's inclination will lead to the changes in pharmacy education and the contents of the test. There will be at least 38 job-openings due to retirements within next five years, and this will lead to approximately $15\%$ changes of current full time professors in Korean pharmacy education. More full-time professors will be needed in the area of pharmacy practice in order to focus on the pharmacy practice-oriented pharmacy education. Many distinguished characteristics of pharmacy educators between the private schools and the national universities are also discussed in the paper.

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튜브식 양극판의 침적공정이 전지 성능에 미치는 영향 (The influence of the soaking in the manufacturing of positive tubular plates on the performance of lead-acid batteries)

  • 윤연섭;김병관;안상용
    • 한국응용과학기술학회지
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    • 제25권2호
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    • pp.211-218
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    • 2008
  • The performance of positive plates depends on the structure of the lead dioxide active mass. The positive active materials (PAM) consists of a skeleton, built up of agglomerates and macropores. Agglomerates, in their turn, comprise particles and micropores. This paper described a study conducted to determine the effects of different soaking times between the acid fill and formation stages of the tubular plate production. For the positive plates a lead oxide were filled into tubular bag with a red lead. After filling the positive plates were soaked in $H_2SO_4$ solution. X-ray diffraction(XRD), scanning electron microscopy(SEM) and electrical testing had been used to study the compositional and morphological aspects of the positive active material(PAM) just prior and after formation. Results indicate that PAM compositions were effected by the soaking time and acid density of $H_2SO_4$ solution. It can be seen that as the soaking time duration increases, $\alpha$-PbO, $Pb_3O_4$, and Pb were all gradually sulphating. Composition of 3BS reached a maximum at around 3 h duration and $H_2SO_4$ of sp. gr. 1.10 on soaking. This results would suggest that the most beneficial conditions for soaking were the $H_2SO_4$ of sp. gr. 1.10 and 2 to 6 h of soaking.

조달기간(調達期間)이 불확실(不確實)한 상황하에서의 부분부(部分負) 재고모형(在庫模型)에 관한 연구(硏究) (A Study on the Inventory Model with Partial Backorders under the Lead Time Uncertainty)

  • 이강우;이상도
    • 대한산업공학회지
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    • 제17권1호
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    • pp.51-58
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    • 1991
  • This paper presents a single-echelon, single item, stochastic lead time and static demand inventory model for situations in which, during the stockout period, a fraction ${\beta}$ of the demand is backordered and the remaining fraction $(1-{\beta})$ is lost. In this situations, an objective function representing the average annual cost of inventory system is obtained by defining a time-proportional backorder cost and a fixed penalty cost per unit lost. The optimal operating policy variables minimizing the average annual cost are calculated iteratively. At the extremet ${\beta}=1$, the model presented reduces to the usual backorder case. A numerical example is solved to illustrate the algorithm developed.

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경영혁신을 위한 린 6시그마의 적용 방안 (A Guideline for Implementing Lean Six Sigma for Management Innovation)

  • 최문박
    • 대한산업공학회지
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    • 제32권4호
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    • pp.298-313
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    • 2006
  • Six sigma is focused on quality improvement through variation reduction, while lean is on process flow improvement and lead time reduction by waste elimination. However, lean cannot bring a process under statistical control and six sigma alone cannot dramatically improve process speed. Lean six sigma was developed to achieve faster rate of improvement in customer satisfaction, cost, quality, process speed, and invested capital. In this paper we present the importance of using value stream mapping and suggest a guideline on how to integrate lean and six sigma by is proposed.

주문생산 방식하에서 ERP를 응용한 일정계획 수립 사례 연구 (Production Scheduling employing ERP in the make-to-order manufacturing system)

  • 이순구;이영훈
    • 산업공학
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    • 제12권3호
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    • pp.424-436
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    • 1999
  • Due to environmental change in market, delivery satisfaction to customers and reduction of lead time are critical in the make-to-order manufacturing system. A case of production scheduling process restructuring is studied for one company which employed ERP system. Based on the standard module ERP package provided, they modified and added several functions for their specific processes, and implemented it in production scheduling. The ratio of delivery satisfaction has been improved from 51.1% to 60.8%, and manufacturing lead time has been reduced from 43 days to 30 days in average during 10 months. Moreover, they achieved several side effects such as real time production scheduling and workload analysis, information sharing over all departments, and improving flexibility in receiving orders.

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An Evaluation of Lot-sizing Rules under the Uncretainty of Demand and Lead Time

  • Hwang, Hark;Kim, Jae-Ho
    • 대한산업공학회지
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    • 제10권1호
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    • pp.27-36
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    • 1984
  • This paper examines the influence of the uncertainty in demand and lead time on the relative performances of ten well-known single stage lot-sizing rules in a rolling schedule environment. Two other factors, coefficient of variation and time between orders, which may affect the performances of the rules are also considered. To compare the rules under an identical condition, 100% service level is set by introducing safety stocks. The effects of various factor levels are checked statistically by the pairwise t-test and the results show that the uncertainty of the environment has a strong influence on the performance of the rules.

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주문 인도기간이 불확실한 상황에서의 (Q, r) 재고 부형과 다단계 분배 시스템의 응용에 관한 연구 (A Study on the (Q, r) Inventory Model under the Lead Time Uncertainty and its Application to the Multi-level Distribution System)

  • 강석호;박광태
    • 한국경영과학회지
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    • 제11권1호
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    • pp.44-50
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    • 1986
  • In this paper, we find optimal policy for the (Q, r) inventory model under the lead time uncertainty. The (Q, r) inventory model is such that the fixed order quantity Q is placed whenever the level of on hand stock reaches the reorder point r. We first develop the single level inventory model as the basis for the analysis multi-level distribution systems. The functional problem is to determine when and how much to order in order to minimize the expected total cost per unit time, which includes the set up, inventory holding and inventory shortage cost. The model, then, is extended to the multi-level distribution system consisting of the factory, warehouses and retailers. In this case, we also find an optimal policy which minimizes the total cost of the contralized multi-level distribution system.

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Using Features as the Knowledge Carrier for Cross Company Collaboration and Change Management - A design methodology for compressing lead-time from plastic part design to mold making

  • Zengzhi, Li;Qinrong, Fu;Feng, Lu Wen;Bin, Song
    • International Journal of CAD/CAM
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    • 제3권1_2호
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    • pp.43-50
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    • 2003
  • This paper presents a methodology in which the knowledge of design intents and change requests is communicated unambiguously cross collaboration partners through features. The domain of application is focused on the plastic part design for enabling effective collaboration between the product design and plastic mold making. The methodology takes the feature-based design approach and allows design features and knowledge to be reused in plastic injection mold design. It shortens the mold design lead-time, reduces mold design efforts, and enables unambiguous and fast design change management between product and mold designers. These contribute to the reduction of product development cycle time.