• Journal of the Korea Society of Computer and Information
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• v.21 no.4
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• pp.47-54
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• 2016

Cellular formation and layout problem has been known as a NP-hard problem. Because of the algorithm that can be solved exact solution within polynomial time has been unknown yet. This paper suggests a systematic method to be obtain of 2-degree partial directed path from the frequency of consecutive forward order. We apply the modified Kruskal algorithm of minimum spanning tree to be obtain the partial directed path. the proposed reverse constructive algorithm can be solved for this problem with O(mn) time complexity. This algorithm performs same as best known result of heuristic and metaheuristic methods for 4 experimental data.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.42 no.2
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• pp.94-103
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• 2019

Self Organizing Map (SOM) is a neural network that is effective in classifying patterns that form the feature map by extracting characteristics of the input data. In this study, we propose an algorithm to determine the cell formation and the machine layout within the cell for the cell formation problem with operation sequence using the SOM. In the proposed algorithm, the output layer of the SOM is a one-dimensional structure, and the SOM is applied to the parts and the machine in two steps. The initial cell is formed when the formed clusters is grouped largely by the utilization of the machine within the cell. At this stage, machine cell are formed. The next step is to create a flow matrix of the all machine that calculates the frequency of consecutive forward movement for the machine. The machine layout order in each machine cell is determined based on this flow matrix so that the machine operation sequence is most reflected. The final step is to optimize the overall machine and parts to increase machine layout efficiency. As a result, the final cell is formed and the machine layout within the cell is determined. The proposed algorithm was tested on well-known cell formation problems with operation sequence shown in previous papers. The proposed algorithm has better performance than the other algorithms.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.12
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• pp.3236-3245
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• 1994

The nesting of two-dimensional patterns onto a given raw sheet has applications in a number industries. It is a common problem often faced by designers in the shipbuilding, garment making, blanking die design, glass and wood industries. This paper presents a multi-stage layout approach for nesting two-dimensional patterns by using artificial intelligence techniques with a relatively short computation time. The raw material with irregular boundaries and internal defects which must be considered in various cases of nesting was also investigated in this study. The proposed nesting approach consists of two stages : initial layout stage and layout improvement stage. The initial layout configuration is achieved by the self-organizing assisted layout(SOAL) algorithm while in the layout improvement stage, the simulated annealing(SA) is adopted for a finer optimization.

• Journal of Korean Society for Quality Management
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• v.19 no.1
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• pp.151-162
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• 1991

The purpose of this study is to propose a facility layout design algorithm based on artificial intelligence concept, and then to develop a computer program which is more practical than any other conventional facility layout design systems. The algorithm is composed of five step layout procedures; knowledge and data input, knowledge interpretation, priority determination, inference of layout design, and evaluation, In the step of priority determination, the algorithm is divided into single row and multi row layout problem. In the step of inference of layout design, alternatives are generated by constraints-directed reasoning and depth first search method based on artificial intelligence concept. Alternatives are evaluated by the moving cost and relationship value by interactive man-machine interface in the step of evaluation. As a case study, analytical considerations over conventional programs such as CRAFT and CORELAP was investigated and compared with algorithm propsed in this study. The proposed algorithm in this study will give useful practical tool for layout planner. The computer progran was written in C language for IBM PC-AT.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.22 no.49
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• pp.89-98
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• 1999

The objective of this study is to develop an improved algorithm for layout problems. Computerized facility layout program was also applied to solve the layout problem in locomotive maintenance workshop. The current facility layout is structured in the large space without considerations of many variable factors. For this reason, effectiveness of layout results in loss on effective space utility. This study is to develop an algorithm in the consideration of importance weight and desirable shape of specific department in the computerized layout planning and quantitative relationship rating between each department was used. Standard process duration of locomotive maintenance workshop was used to select the main activities of locomotive maintenance work. This study could generate more efficient facility layout design to reduce the number of movement frequency and travel distance in maintenance workshop.

• IE interfaces
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• v.20 no.2
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• pp.121-132
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• 2007

The facility layout problem (FLP) involves the positioning of facilities within a given workplace in order to minimize the material flow distance between facilities. In this paper, we focus on the FLP in which the each facility has a rectangular shape and an input and output points. We develop a heuristic algorithm in which the facilities are arranged according to the layout algorithm using center of gravity and then simulated annealing algorithm is applied to improve the solution. A comparison of the computational results with exiting algorithms shows that the proposed algorithm provides better solutions in reasonable range of computational time.

• Journal of applied mathematics & informatics
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• v.15 no.1_2
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• pp.313-321
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• 2004

In this paper we study the problem of three-dimensional layout optimization on the simplified rotating vessel of satellite. The layout optimization model with behavioral constraints is established and some effective and convenient conditions of performance optimization are presented. Moreover, we prove that the performance objective function is locally Lipschitz continuous and the results on the relations between the local optimal solution and the global optimal solution are derived.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2000.04a
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• pp.152-155
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• 2000

Layout 문제는 매우 복잡한 의사결정과정이며, 이론적인 면보다는 논리를 바탕으로 한 경험적 결정이 많이 필요한 분야다. 이 논문에서는 프레스와 용접공정을 중심으로 하는 두 자동차 부품 생산업체가 한 업체로 통합되면서 새로운 공장으로 이전하는 과정에서 발생한 Layout 문제를 해결해 나가는 방법을 소개하였다. 추진하는 과정에서 기존의 개념모델을 일부 수정하여 적용하였으며, AutoCAD, FactoryFlow와 같은 소프트웨어를 이용하여 정량적 평가를 지원하였다.

• Industrial Engineering and Management Systems
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• v.12 no.3
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• pp.181-189
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• 2013

This paper proposes a two-phase genetic algorithm (GA) to solve the problem of obtaining an optimum configuration of a paired single row assembly line. We pair two single-row assembly lines due to the shared usage of several workstations, thus obtaining an optimum configuration by considering the material flow of the two rows simultaneously. The problem deals with assigning workstations to a sequence and selecting the best arrangement by looking at the length and width for each workstation. This can be considered as an enhancement of the single row facility layout problem (SRFLP), or the so-called paired SRFLP (PSRFLP). The objective of this PSRFLP is to find an optimal configuration that seeks to minimize the distance traveled by the material handler and even the use of the material handler itself if this is possible. Real-world applications of such a problem can be found for apparel, shoe, and other manual assembly lines. This research produces the schematic representation solution using the heuristic approach. The crossover and mutation will be utilized using the schematic representation solution to obtain the neighborhood solutions. The first phase of the GA result is recorded to get the best pair. Based on these best matched pairs, the second-phase GA can commence.

• IE interfaces
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• v.9 no.2
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• pp.203-218
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• 1996

This paper deals with a Direct-Input-Output Manufacturing System (DIOMS) which has a number of machine centers placed along a built-in automated storage/retrieval system (AS/RS). During its operations, the storage/retrieval(S/R) machine picks up a pallet from the pickup/deposit port of a machine center and then moves it either to an empty rack opening of the AS/RS for temporary storage or to place it on the port of another machine center for subsequent operation. The machine layout problem in DIOMS is formulated as an integer mathematical programming whose objective is to minimize the total expected distance of the loaded S/R machine during a production period. Recognizing the limit of the exact solution procedure(the Branch and Bound method), two improvement-type heuristics are proposed. One is based on the simulated annealing method and the other the pairwise interchange method. The validity of the heuristics is examined with example problems.