• 한국공작기계학회논문집
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• 제16권6호
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• pp.43-48
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• 2007

It is important to measure the rotational accuracy of lathe spindle as it affects to the qualities of all machines machined by the lathe using in industries. The bad rotational accuracy of lathe spindle are caused mainly by wearness of the spindle in using and quality of spindle when machining and using low level bearings. It occurs especially in case of lathes because the cutting force acting to work-piece act on one side to the spindle not to both sides symmetrically. Therefore in this study, constructing experimental apparatus for measuring of rotational accuracy by using eddy current type gap sensors AEC5706PS and sensors, s-06LN, data acquisition board DT9834(USB type) and software for data acquisition, DT Measure Foundry ver. 4.0.7 etc., error data acquired in the rotational accuracy test of lathe spindle are analysed in plots and statistical treatments.

• 대한기계학회논문집A
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• 제27권10호
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• pp.1728-1737
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• 2003

The vertical lathe is a very popular machine tool in modem manufacturing industries because of its small area of installation. The small installation area is highly desirable for the flexibility improvement of the manufacturing systems such as FMS, CIM, and IMS. The vertical lathe, however, has much taller height compared to the traditional horizontal lathe, and consequently more severe vibrations. In this study, the structure of a vertical lathe is analyzed to investigate the dynamic properties and further to establish some ideas of the design alteration for the improved dynamic stability even at the higher operating speed. The simulation model is implemented to apply those design alterations for the optimization. The result of this study is not only prosperous but also ready to be applied to the optimum design of various machine tool structures for the improved stability.

• 한국기계가공학회지
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• 제16권5호
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• pp.19-24
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• 2017

In this research, a practical stiffness calculation method is developed and applied for modifying the height of the headstock, turret, and tailstock of a CNC lathe to enlarge the turntable diameter. The casting structure is assumed to be a rigid body and the linear motion element to be an elastic spring to simplify the turret stiffness calculation model. The stiffness of the sliding guide and ball screw of the original lathe is measured with a push tester and LVDT sensor, and the turret stiffness of the modified lathe is predicted and compared with experimental results to verify the model. The measured stiffness of the original turret is $0.17kN/{\mu}m$ and that of the modified turret is $0.11kN/{\mu}m$, i.e., an 18% difference from the predicted result. The verified stiffness calculation model can be used to develop another modified lathe.

• 한국정밀공학회지
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• 제21권7호
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• pp.101-106
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• 2004

Measurements of linear motion accuracy for one axis of NC lathe have achieved with laser interferometer system, but measurement of plane motion accuracy for two axes on zx-plane of NC lathe have not achieved with the above system. Therefore in this study, measuring unit system is organized using two optical linear scales in order to acquire error. data during of plane motion of ATC(Automatic Tool Change.) of NC lathe by reading zx-plane coordinates. Two optical linear scales of measuring unit are fixed on zx-plane of NC lathe, and moving part of the scales are fixed to the ATC and then error motion data of z, x-coordinates of the ATC are received from the scales through the PC counter card inserted in computer at constant time intervals using tick pulses coming out from computer. And then, error motion data files acquired from measuring are saved in computer memory and the aspect of plane motion are modeled to plots, and range of the error data, means. average deviations, and standard deviations etc. are calculated by means of statistical treatments using computer programs.

• 한국재난정보학회 논문집
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• 제10권3호
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• pp.432-441
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• 2014

이 연구의 목적은 섬유보강 시멘트 복합체(Fiber Reinforced Cementitious Composites, FRCCs) 제조시 강섬유의 대체재료로서 선반 스크랩을 활용하기 위하여 그것의 특성을 규명하는 것이다. FRCCs 제조시 선반 스크랩을 활용함으로써 경제성 뿐만 아니라 친환경 효과를 도모할 수 있다. 이를 위하여 금속 가공공장으로부터 여러 종류의 강 스크랩을 수집한 후 이들의 물성을 평가하였으며, KS D 2101에 따라 강 스크랩을 분류 분석하여 강섬유를 대체할 수 있는 선반 스크랩을 제시하였다. 물-결합재비 30% 및 40%에 대해서 선반 스크랩 혼입률(전체 체적의 0.0, 0.5, 1.0, 1.5, 2.0%)에 따라 FRCCs를 제조한 후 이들의 작업성, 압축강도 및 휨강도를 평가하였다. 그 결과, 선반 스크랩을 혼입한 FRCCs의 압축강도는 보통 콘크리트보다 다소 작은 것으로 나타났으나, 휨강도는 보통 콘크리트보다 약 10% 정도 증가하는 것으로 나타나, FRCCs 제조시 선반 스크랩은 활용 가능성이 있는 것으로 나타났다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1144-1149
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• 2003

It is very important to measure circular motion accuracy of NC lathes it affects accuracy, performance, interchange ability and quality of machine parts machined by the NC lathes in industries. So, in this study, measuring units system to measure circular motion accuracy two axes circular motion accuracy of NC lathes was composed of two optical linear scales installed on the z and x-axes of work coordinate system on NC lathe and a computer inserted with PC counter card enables to obtain measuring data. Here, ATC(Automatic Tool Changer) and moving part of linear scales are fixed with magnet bases in order to measure circular motion accuracy of the ATC of NC lathe. And next, computer software was developed in order to measure the circular motion accuracy of NC lathe under resolution of 0.1 $\mu\textrm{m}$ using two linear scales, and also computer softwares were developed so that measuring data could be modeled on plots and be analyzed numerically,

• 한국공작기계학회논문집
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• 제13권5호
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• pp.1-6
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• 2004

Measurements of circular motion accuracy of NC lathe have achieved with ball bar systems proposed by Bryan, but the ball bar systems have ifluenced on the measuring data by way of the accuracy of the balls and the contacts of balls and bar seats. Therefore in this study, error data during of circular motion of ATC(Automatic Tool Changer) of NC lathe will be acquired by reading zx plane coordinates using two optical linear scales. Two optical linear scales of measuring unit are fixed on z-x plane of NC lathe, and the moving part is fixed to ATC and then is made to receive data of coordinates of the ATC at constant time intervals using tick pulses comming out from computer. And then, error data files of radial direction of circular motion are calculated with the data read, and the aspect of circular motion are modeled to plots, and are analysed by means of statistical treatments of circularity, means, standard deviations etc.

• 한국정밀공학회지
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• 제29권2호
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• pp.147-155
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• 2012

Wind power, which is one of the promising renewable energies, has shown the high growth rate of 35 % of the annual average in the recent 5 years and also windmill related equipment market has been fast-growing. Yaw & Pitch bearing are the key parts of windmill and are machined by huge vertical lathe which is monopolized by the advanced countries. The purpose of this study is to develop the multi-tasking vertical lathe for 5 MW grade windmill bearings, which might be mass produced 3 or 5 years later. In this study, the structure of the crossrail and rotary table, which are the key units of the huge multi-tasking vertical lathe, were optimized through the finite element analysis. Also the basic performance of the rotary table has been evaluated.

• 구강회복응용과학지
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• 제32권4호
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• pp.274-279
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• 2016

목적: 치과 기공용 연마기 휠을 소독하기 위한 클로르헥시딘의 농도에 따른 캔디다균의 감염방지효과에 대해 알아보고자 하였다. 연구 재료 및 방법: 동일한 모형에서 제작된 상악 총의치를 캔디다균에 감염시키고, 서로 다른 농도의 클로르헥시딘 용액에 1시간 보관한 연마 휠과 멸균된 퍼미스와 증류수를 이용하여, 치과기공용 연마기로 연마하였다. 이후 멸균된 상악 총의치를 연이어 연마한 뒤 연마한 부위를 면봉으로 채취하여, 재배양후 칸디다균의 여부를 확인하였다. 결과: 클로르 헥시딘을 적용한 연마휠은 농도에 관계 없이 감염의 전파가 일어나지 않았으나, 증류수만을 사용한 연마휠에서는 감염의 전파가 나타났다. 결론: 의치 연마기 휠의 감염방지를 위해 클로르헥시딘 용액은 효과적이다.

• 한국정밀공학회지
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• 제16권11호
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• pp.47-54
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• 1999

Tool wear is one of major causes occurring defectives in NC machining. In this paper we developed an automatic tool compensation system for the NC lathe machining. The system compensates machining error without any help of operators whenever the specification of a part is out of a tolerance. The configuration of the automatic compensation system consists of a NC lathe, an autoloader, a sensor, and a PLC. The system is operated as follows. A workpiece loaded by the autoloader is machining on the NC lathe. Once the workpiece is machined to be turned to a part, it is moved onto the sensor to be measured. If the sensor detects a part out of tolerance, a tool compensation is made in the NC controller. The system gives a help in increasing the productivity by reducing occurrence of defective parts as well as by eliminating time for the tool compensation. Besides the productivity increase, the system calculates cumulative usage time of the tool and notices the tool replace time to a worker by an alarm signal. A case is introduced to show that the system can be applied effectively in a shop.