• Title/Summary/Keyword: laser-welding

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Basic Welding Characteristics by Nd-YAG Laser Beam on AH32 (선급강재의 레이저 용접특성에 관한 기초실험 - HYBRID 용접시 LASER-ARC거리 변화에 따른 용융특성 변화에 관한 실험)

  • Bang, Ban-Sur;Joo, Sung-Min;Kim, Young-Pyo;Kim, Hyung;Katayama, Seiji
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.279-283
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    • 2003
  • As the state of the art in recent years Laser-Arc Hybrid welding is tried actively because of its various economical and technical advantages. In this study, melting tendencies according to the variation of laser-arc distance are investigated in case of YAG laser-TIG Hybrid welding process of AH32 ship structural steel. Nd-YAG laser with a laser beam power of 3KW is used and varied laser-arc distance 0mm to 10mm with fixing the TIG current as l00A. There is certain distance between laser and TIG elecrode to improve welding heat input and also increase the penetration.

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The Weldability of Laminated Stator Core for Motor by Pulsed Nd:YAG Laser [II] - Investigation of Mechanism on Formation of Weld Defect - (펄스 Nd:YAG 레이저를 이용한 모터용 스테이터 적층코어의 용접특성 [II] - 용접결함의 형성 메커니즘 규명 -)

  • Kim Jong-Do;Kil Byung-Lea;Lee Chang-Je
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.5
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    • pp.636-644
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    • 2006
  • Recently, there were some successful examples that the laser welding was introduced into production line. However, the spread of laser welding is not sufficient in many industries. There are several reasons why it is difficult to penetrate the laser welding into production lines. Because it is different from reflection, absorption and permeation of laser beam according to material and surface condition. Moreover, there are significant problems in processing such as absorption and scattering of beam by the induced plasma or plume. Therefore, understanding of mechanism on formation of weld defect in laser welding of the laminated core for motor is very important. In this paper, it was analyzed in terms of materials which was source of defect in laser welding and conventional arc welding. As a results of analysis, insulation coating film of the laminated core was judged to main factor of weld defect. it could be well aware as tracing carbon volume, and it was deduced that weld defect by insulation coating film was caused by difference of mechanism between the two heat sources.

A Study on T-Joint Welding by High Power Fiber Laser of SAPH Steel Plate for Automobile (자동차용 강판 SAPH의 고출력 파이버 레이저에 의한 T형상 용접특성에 관한 연구)

  • Oh, Yong-Seok;Yoo, Young-Tae;Shin, Ho-Jun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.3
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    • pp.35-44
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    • 2009
  • The purpose of this paper is to describe experimental results about the T-joint welding of the high power continuous wave (CW) fiber laser for SAPH steel plate for seat frame of car. The seat rail is a part of seat frame of cars. The assembling method is mostly fix up using a bolt and nut. But this assembling method has many demerits in productivity such as increasing work process and material cost. This paper presents an experimental study about Laser T-Joint weldability of seat rail. Laser welding has many advantages in lightness and saving material costs of seat frame. The laser beam was moved along the work pieces by six axis robot with process optical fiber. The laser beam is focused with a welding head within incident angle $15{\sim}45^{\circ}$ for the purpose of the T-joint welding through two side full penetration. The range of the root gap size is less than ${\leq}0.4mm$. Optical microscopy SEM were performed to observe the micro structures and determine the structures of welded zone.

Formability of Laser Welds in Zn-coated Steel Sheets (아연도금강판에 대한 레이저 용접부의 성형성)

  • 박찬철;김재도
    • Proceedings of the KWS Conference
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    • 1996.05a
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    • pp.46-50
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    • 1996
  • Continuous wave $CO_2$ laser beam welding and formability of zinc coated steel sheets were investigated. First, optimal welding condition could be obtained in butt welding by using the data for heat input and welding velocity. The highest value of Erichsen test is 79.3% compare to that of base metal. Secondly, Formability of laser welds was investigated by using ball punch tester. Finally, the forming results of butt-welded sheets showed that the joining design was important to apply the laser welded blank in the automotive production.

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Estimation of $CO_2$ Laser Weld Bead by Using Multiple Regression (다중회귀분석을 이용한 $CO_2$레이저 용접 비드 예측)

  • 박현성;이세헌;엄기원
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.26-35
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    • 1999
  • On the laser weld production line, a slight alteration of the welding condition changes the bead size and the strength of the weldment. The measurement system is produced by using three photo-diodes for detection of the plasma and spatter signal in $CO_2$ laser welding. The relationship between the sensor signals of plasma or spatter and the bead shape, and the mechanism of the plasma and spatter were analyzed for the bead size estimation. The penetration depth and the bead width were estimated using the multiple regression analysis.

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A Study on the Weldability for Automobile Under body Center floor with Nd:YAG laser (Nd:YAG 레이저를 이용한 자동차 언더바디 센터플로어에 대한 용접성 검토)

  • Yu, Sang-Hyeon;Kim, Gwan-Hui;Yun, Jae-Jeong;Yu, Hyo-Jeong;Kim, Seong-Se
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.199-202
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    • 2007
  • The center floor is a part of underbody of cars. The assembling method is mostly a resistant spot welding. But the resistant spot welding has many demerits in productivity such as low welding speed, large spatter occurring, hard to verify the welding quality. The laser welding has many merits such as high welding speed, high static and dynamic weld strength. So the laser welding has been studied to substituted the resistant spot welding. Therefore, in this study, as a pre-evaluation stage for replacing the resistance spot welding with laser in production of automobile parts, the weldability of cold rolled and zinc coated steel sheets is studied and also evaluated the weld strength by the tensile shear test. And the shape of weld bead appearances and micro structure of the weld bead section is also evaluated.

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Effects of Laser Welding Speed on the Tensile and Forming Characteristics of Tailored Blanks (레이저 용접 속도가 테일러드 블랭크의 인장 특성 및 성형성에 미치는 영향)

  • 표창률
    • Journal of the Korean Society of Safety
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    • v.15 no.3
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    • pp.7-13
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    • 2000
  • Forming characteristics of tailored blank are mostly effected by the welding method. Recently, laser welding is widely used for the tailored blank. However, tensile and forming characteristics vary due to welding conditions such as welding speed, heat flux etc. The objective of this paper is to evaluate the effect of welding speed on the tensile and forming characteristics of laser welded tailored blank. For this purpose, tailored blank specimens with different welding speed were prepared and tensile tests were performed. Also forming tests such as LDH and OSU test, were performed to evaluate the effect of welding speed on the forming characteristics. Finally, forming limit diagrams were obtained for different welding speed.

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Dissimilar Metal Welding of SM45C and STS304 by means of CW Nd:YAG Laser (CW Nd:YAG 레이저를 이용한 SM45C와 STS304의 이종금속용접)

  • 신호준;유영태;임기건;안동규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1369-1375
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    • 2004
  • For many years and primarily for economical reasons, Dissimilar Metal Welds have been used as transition joints in a variety of equipment and applications. But Dissimilar Metal Welds have several fabrication and metallurgical drawbacks that can often lead to in-service failures. For example, the most pronounced fabrication faults are hot cracks. Laser welding techniques have been characterised for various materials. In this paper, the laser weldability of STS304 stainless steel and SM45C at dissimilar metal welds using a continuous wave Nd:YAG laser are experimentally investigated. An experimental study was conducted to determine effects of welding parameters, on eliminating or reducing the extent welding zone formation at dissimilar metal welds and to optimize those parameters that have the most influence parameters such as focus length, power, beam speed, shielding gas, and wave length of laser were tested

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Study on the porosity formation in the lap joint CW Nd:YAG laser welds of 6K21 aluminum alloy sheet (6K21 알루미늄 판재의 레이저 겹치기 용접 시 발생하는 기공에 관한 연구)

  • Yang, Hyun-Seok;Lee, Kyoung-Don;Kim, Yong;Park, Ki-Young
    • Laser Solutions
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    • v.11 no.3
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    • pp.16-20
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    • 2008
  • The lap Joint welding of 6K21 aluminum sheets by Nd:YAG laser were performed with an aluminum 5183 filler wire or without a filler wire. The porosity of laser welding beads were observed through an optical microscope and X-ray photography with various levels of welding speed and gap size. The porosity was observed in the gap between upper and lower sheet near a heat affected zone when autogenous welding. Decrease of welding speed and use of AA5183 filler wire reduced porosity significantly.

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