• Title/Summary/Keyword: laser vision system

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Development of a Measurement System for Axial-symmetric Objects Using Vision Sensor (시각센서를 이용한 축대칭 물체 측정 시스템 개발)

  • Lee, S.R.;Kim, C.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.34-41
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    • 1997
  • The dimension measurement problem of products has been a major concern in the quality control in the industrial fields. A non-contacting measurement system using the vision sensor is proposed in this paper. The system consists of a CCD camera for the image capture, a frame grabber for the acquired image processing, a laser unit for the illumination, scanning unit for the measurement, and a personal computer for the geometry computation. The slit beam which is generated by passing the laser beam through a cylin- drical lens is fired to the axial-symmetric object on the rotating plate. The image of objects reflected by the laser slit beam, acquired by the CCD camera, becomes much brighter than the other parts of objects. After the histogram of brightness for the captured image is calculated, low intensity pixels are filtered out by threshold method. The performance of proposed measurement system is obtained for several different axial symmetric objects. The proposed system is verified as a good tool for measuring axial-symmetric parts in a limited condition with a minor investment cost.

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A Study on Real-time Control of Bead Height and Joint Tracking Using Laser Vision Sensor

  • Kim, H. K.;Park, H.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.30-37
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    • 2004
  • There have been continuous efforts on automating welding processes. This automation process could be said to fall into two categories, weld seam tracking and weld quality evaluation. Recently, the attempts to achieve these two functions simultaneously are on the increase. For the study presented in this paper, a vision sensor is made, a vision system is constructed and using this, the 3 dimensional geometry of the bead is measured on-line. For the application as in welding, which is the characteristic of nonlinear process, a fuzzy controller is designed. And with this, an adaptive control system is proposed which acquires the bead height and the coordinates of the point on the bead along the horizontal fillet joint, performs seam tracking with those data, and also at the same time, controls the bead geometry to a uniform shape. A communication system, which enables the communication with the industrial robot, is designed to control the bead geometry and to track the weld seam. Experiments are made with varied offset angles from the pre-taught weld path, and they showed the adaptive system works favorable results.

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A study on the resolution of the laser range finder (레이저 거리계의 분해능에 관한 연구)

  • Cha, Yeong-Yeop;Yu, Chang-Mok
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.1
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    • pp.82-87
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    • 1998
  • In this study, the theoretical resolution analysis of an active vision system using laser range finder is performed for surrounding recognition and 3D data acquisition in unknown environment. In the result, the resolution of range data in laser range finder is depend on the distance between lens center of CCD camera and light emitter, view angle, beam angle, and parameters of CCD camera. The theoretical resolutions of the laser range finders of various types which are based on parameters effected resolution are calculated and experimental results are obtained in real system.

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Development of Laser Diode Tester and Position Compensation using Feedback with Machine Vision (Laser Diode Tester 개발과 비젼 피드백을 이용한 위치 보정)

  • 김재희;유철우;박상민;유범상
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.30-36
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    • 2004
  • The development of LD(Laser Diode) tester and its control system based on the graphical programming language(LabVIEW) is addressed. The ill tester is used to check the optic power and the optic spectrum of the LD Chip. The emitter size of LD chip and the diameter of the Detector(optic fiber and photo diode) are very small, therefore the test device needs high accuracy. But each motion part of the test device could not accomplish high accuracy due to the limit of the mechanical performance. So, an image processing with machine vision is proposed to compensate for the error. By adopting our method we can reduce the error of position within $\pm$5$\mu\textrm{m}$.

Development of Laser Diode Test Device using Feedback Control with Machine Vision (비젼 피드백 제어를 이용한 광통신 Laser Diode Test Device 개발)

  • 유철우;송문상;김재희;박상민;유범상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1663-1667
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    • 2003
  • This thesis is on tile development of LD(Laser Diode) chip tester and the control system based on graphical programming language(LabVIEW) to control the equipment. The LD chip tester is used to test the optic power and the optic spectrum of the LD Chip. The emitter size of LD chip and the diameter of the receiver(optic fiber) are very small. Therefore, in order to test each chip precisely, this tester needs high accuracy. However each motion part of the tester could not accomplish hish accuracy due to the limit of the mechanical performance. Hence. an image processing with machine vision was carried out in order to compensate for the error. and also a load test was carried out so as to reduce tile impact of load on chip while the probing motion device is working. The obtained results were within ${\pm}$5$\mu\textrm{m}$ error.

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An Weldability Estimation of Laser Welded Specimens (레이저 용접물의 용접성 평가)

  • Lee, Jeong-Ick
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.60-68
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    • 2007
  • It has been conducted by laser vision sensor for weldability estimation of front-bead after doing high speed butt laser welding of any condition. It has been developed a real time GUI(Graphic User Interface) system for weldability application in the basis of texts and field qualify levels. In the reference of bead imperfections, defects absolute position and defects intensity index of front-bead in the basis of formability reference, it has been produced a weldability estimation and defects intensity index of back-bead by back propagation neural network. In the result of by comparing measuring data by laser vision sensor of back-bead and data by back propagation neural network of one, it has been shown the similar results. Finally, under knowledge of welding condition in production line, it has been conducted a weldability estimation of back-bead only in knowledge of informations of front-bead data without using laser vision sensor or welding inspection experts and furthermore it can be used data for final inspection results of back-bead.

Integrated System for Autonomous Proximity Operations and Docking

  • Lee, Dae-Ro;Pernicka, Henry
    • International Journal of Aeronautical and Space Sciences
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    • v.12 no.1
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    • pp.43-56
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    • 2011
  • An integrated system composed of guidance, navigation and control (GNC) system for autonomous proximity operations and the docking of two spacecraft was developed. The position maneuvers were determined through the integration of the state-dependent Riccati equation formulated from nonlinear relative motion dynamics and relative navigation using rendezvous laser vision (Lidar) and a vision sensor system. In the vision sensor system, a switch between sensors was made along the approach phase in order to provide continuously effective navigation. As an extension of the rendezvous laser vision system, an automated terminal guidance scheme based on the Clohessy-Wiltshire state transition matrix was used to formulate a "V-bar hopping approach" reference trajectory. A proximity operations strategy was then adapted from the approach strategy used with the automated transfer vehicle. The attitude maneuvers, determined from a linear quadratic Gaussian-type control including quaternion based attitude estimation using star trackers or a vision sensor system, provided precise attitude control and robustness under uncertainties in the moments of inertia and external disturbances. These functions were then integrated into an autonomous GNC system that can perform proximity operations and meet all conditions for successful docking. A six-degree of freedom simulation was used to demonstrate the effectiveness of the integrated system.

A Distance Measurement System Using a Laser Pointer and a Monocular Vision Sensor (레이저포인터와 단일카메라를 이용한 거리측정 시스템)

  • Jeon, Yeongsan;Park, Jungkeun;Kang, Taesam;Lee, Jeong-Oog
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.5
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    • pp.422-428
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    • 2013
  • Recently, many unmanned aerial vehicle (UAV) studies have focused on small UAVs, because they are cost effective and suitable in dangerous indoor environments where human entry is limited. Map building through distance measurement is a key technology for the autonomous flight of small UAVs. In many researches for unmanned systems, distance could be measured by using laser range finders or stereo vision sensors. Even though a laser range finder provides accurate distance measurements, it has a disadvantage of high cost. Calculating the distance using a stereo vision sensor is straightforward. However, the sensor is large and heavy, which is not suitable for small UAVs with limited payload. This paper suggests a low-cost distance measurement system using a laser pointer and a monocular vision sensor. A method to measure distance using the suggested system is explained and some experiments on map building are conducted with these distance measurements. The experimental results are compared to the actual data and the reliability of the suggested system is verified.

Autonomous Sensor Center Position Calibration with Linear Laser-Vision Sensor

  • Jeong, Jeong-Woo;Kang, Hee-Jun
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.43-48
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    • 2003
  • A linear laser-vision sensor called ‘Perception TriCam Contour' is mounted on an industrial robot and often used for various application of the robot such as the position correction and the inspection of a part. In this paper, a sensor center position calibration is presented for the most accurate use of the robot-Perceptron system. The obtained algorithm is suitable for on-site calibration in an industrial application environment. The calibration algorithm requires the joint sensor readings, and the Perceptron sensor measurements on a specially devised jig which is essential for this calibration process. The algorithm is implemented on the Hyundai 7602 AP robot, and Perceptron's measurement accuracy is increased up to less than 1.4mm.