• Title/Summary/Keyword: laser forming

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The local polishing of material surface using the $CO_2$ laser ($CO_2$ 레이저를 이용한 시료 표면의 국부 폴리싱)

  • Kim, Young-Seop;Shon, Ik-Bu;Noh, Young-Chul
    • Laser Solutions
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    • v.12 no.2
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    • pp.7-10
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    • 2009
  • In this paper, we study experimentally the local polishing of $SiO_2$ surface using the $CO_2$ laser. For laser local polishing, we polished to remove the grooves or to be reformed the surface of grooves after forming the grooves on the material surface. We measured the reflectance, transmittance, and beam profile in order to measure the roughness of polished surface. The Atom Force Microscope (AFM) is used to measure roughness of local polishing surface. We can predict that the laser polishing contribute to the removal of generated debris and surface roughness on the micro processing.

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Tailored Blank Welding of Stainless Steel to Make Lightweight Design Muffler (I) - Laser Butt Welding Characteristic of Stainless Steel Sheet - (머플러 부품의 경량화를 위한 STS강판의 TWB 용접 (I) - STS강판의 레이저 맞대기 용접특성 -)

  • Kim, Yong;Park, Pyoung-won;Park, Ki-young;Lee, Kyoung-don;Kim, Seok-jin
    • Laser Solutions
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    • v.17 no.2
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    • pp.11-18
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    • 2014
  • This research was conducted as a fundamental study to apply tailored blank welding technique into automotive production process. Specially we tried to apply the TWB technique to exhaust system. The materials used in this work were ferritic 439 stainless steel sheet with a thickness of 1.2mm and 0.8mm. Welding tests were conducted for BOP test and dissimilar thickness (0.8 to 1.2t) cases. Major process parameters were position of focus, travel speed, shielding gas and joint (gap) condition. As a result, there are nothing significant welding characteristic compare with TWB of carbon steel. Stainless steel shows the good weldability and mechanical properties (tensile, hardness and forming strength) also shows high level. Just problem is gap condition. However, also in this case, it shows not only good forming strength but also base metal fracture after tensile test. And to conclude, it is good opportunity to make lightweight design muffler using TB welding technique.

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A study on the pulse forming of pulsed $CO_2$ laser using active multi-pulse superposition (능동적 다중 펄스 중첩법(AMPS)을 적용한 펄스형 $CO_2$ 레이저의 펄스 성형에 대한 연구)

  • Chung, Hyun-Ju;Park, Sung-Joon;Jung, Yong-Ho;Song, Gun-Ju;Kim, Hee-Je;Kim, Whi-Young
    • Proceedings of the KIEE Conference
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    • 2001.07c
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    • pp.1631-1633
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    • 2001
  • In manufacturing processes, various and suitable pulse shapes are required for the purpose of material processing and the pulseshape is regarded as a dominant factor due to the specific property of processing materials. Therefore, in this study, a variable pulse width, high duty cycle Pulse Forming Network(PFN) is constructed by time sequently. The power supply for this experiment consists of three switching circuits. The PFN elements operate at low voltage and drive the primary of HV leakage transformer. The secondary of the transformer has a full-wave rectifier, which passes the pulse energy to the load in a continuous sequence of properly phased and nested increments. We investigated laser pulse width as various delay time among three switching circuit. As a result, we tan obtain various laser pulse width from about 4ms to 10ms. The maximum laser pulse width obtained at this experiment was about 10ms at delay time of 4ms among each switching circuit.

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A Study on Flow Characteristics of PBK40 for Glass Lens Forming Process Simulation Using a Plate Heating Type (Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 연구)

  • Chang, Sung-Ho;Yoon, Gil-Sang;Shin, Gwang-Ho;Lee, Young-Min;Jung, Woo-Chul;Kang, Jeong-Jin;Jung, Tae-Sung;Kim, Dong-Sik;Heo, Young-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.115-122
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    • 2007
  • Recently, remarkable progress has been made in both technology and production of optical elements including aspheric lens. Especially, requirements for machining glass materials have been increasing in terms of limitation on using environment, flexibility of material selection and surface accuracy. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP process was developed with an eye to mass production of precision optical glass parts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as camera, video camera, aspheric lens for laser pickup, $f-\theta$ lens for laser printer and prism, and me glass parts including diffraction grating and V-grooved base. GMP process consist a succession of heating, forming, and cooling stage. In this study, as a fundamental study to develop molds for GMP used in fabrication of glass lens, we conducted a glass lens forming simulation. In prior to, to determine flow characteristics and coefficient of friction, a compression test and a compression farming simulation for PBK40, which is a material of glass lens, were conducted. Finally, using flow stress functions and coefficient of friction, a glass lens forming simulation was conducted.

Photonic True-Time Delay for Phased-Array Antenna System using Dispersion Compensating Module and a Multiwavelength Fiber Laser

  • Jeon, Hyun-Bin;Lee, Hojoon
    • Journal of the Optical Society of Korea
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    • v.18 no.4
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    • pp.406-413
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    • 2014
  • An optical true-time delay beam-forming system using a tunable dispersion compensating module (DCM) for dense-wavelength division modulation (DWDM) and a multiwavelength fiber ring laser for a phased array antenna is proposed. The multiwavelength fiber ring laser has one output that includes four wavelengths; and four outputs that include only single-wavelength. The advantage of such a multiwavelength fiber ring laser is that it minimizes the number of devices in the phased array antenna system. The time delays according to wavelengths, which are assigned for each antenna element, are obtained from the tunable DCM. The tunable DCM based on a temperature adjustable Fabry-Perot etalon is used. As an experimental result, a DCM could be used to obtain the change of the beam angle by adjusting the dispersion value of the DCM at the fixed lasing wavelengths of the fiber ring laser in the proposed optical true-time delay.

Bonding properties of BGA solder ball with laser process (레이저 공정에 따른 BGA용 solder ball의 접합 특성)

  • Kim, Seong-Uk;Kim, Suk-Hwan;Yun, Byeong-Hyeon;Cheon, Chang-Geun;Park, Jae-Hyeon;Gwon, Yeong-Gak
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.231-233
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    • 2005
  • Laser have been utilized as a heat source for the soldering of electronic components for the their capability of localized heating and faster heating rate. Laser soldering process, especially the diode laser soldering of BGA solderball was investigated. In this study, an attempt was made to investigate the possibility of laser soldering using Sn-37Pb and Sn-3Ag-0.5Cu solderball. The laser energy absorbed on the pad raised the temperature of the solderball forming a reflowed solder bump. The result were discussed based on the measurement of pull and shear strength of the bond.

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Mechanical characteristics and bead geometry according to laser welding parameters for tailor-welded-branks of hot press forming steel (레이저용접을 이용한 핫프레스포밍강의 맞춤식 재단 용접강판에서 용접공정변수에 따른 기계적 특성 및 비드형상)

  • Kang, Minjung;Kim, Cheolhee;Seo, Jong Dock;Lim, Chang Young
    • Laser Solutions
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    • v.18 no.2
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    • pp.5-10
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    • 2015
  • A tailor welded blank (TWB) is a welded blank comprised of two or more sheets with different properties - thickness, strengths or formabilities. TWBs are applied to the body panels to reduce weight and cost of the part. In this research, ultra high strength steel and high ductility steel were joined and laser tailor welded blanks were implemented. Yb:YAG laser welding tests were conducted with various welding conditions, and mechanical and geometrical characteristics of weldments were evaluated.

EFFECTS OF LASER AND FLUORIDE TREATMENT ON THE RESISTANCE TO MICROORGANISM AND ACID IN ARTIFICIAL CARIOUS LESION (레이저와 불소가 인공우식병소의 항균성 및 내산성에 미치는 영향에 관한 연구)

  • Yoo, Jeong-Min;Kim, Yong-Kee
    • Journal of the korean academy of Pediatric Dentistry
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    • v.24 no.2
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    • pp.405-421
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    • 1997
  • The main purpose of this study was to evaluate the acid resistance and antimicrobial effect of fluoride-laser combined application. Recently extracted third molars were used. $5{\times}3mm$ of the buccal and lingual specimens were exposed and incipient artificial carious lesions were formed by keeping them in the artificial cariogenic solution for 5 days. They were divided into five groups and treated with fluoride and laser according to the predetermined regimen. The acid resistance was compared between groups by chemical quantitative analysis of the calcium and phosphorous released into the test solution after single or combined application of fluoride and laser. The antimicrobial effect of each group was analyzed by counting the number of colony forming units after microbial incubation. The results from the present study can be summarized as follows; 1. Experimental groups showed lower values in calcium and phosphorous contents as well as in $CFU/m{\ell}$(colony forming units) than control group. Combined application groups showed lower values than single application groups. 2. Acid resistance and antimicrobial effect by fluoride and laser treatment were confirmed in this study. 3. Based upon the above-mentioned results of this study, it can be assumed that the use of laser-fluoride combined application may provide the child and adolescent patient population with antimicrobial effect as well as acid resistance. Further studies using various materials and experimental conditions are being encouraged.

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A study of Pulse EMM for Invar alloy (펄스 전압을 이용한 인바 합금의 미세 전해가공)

  • 김원묵;백승엽;이은상;탁용석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.560-563
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    • 2004
  • Invar is a compound metal of Fe-Ni system and contain 36% Ni. The most distinction characteristic of Invar is the coefficient of thermal expansion is 1.0 10$^{-6}$ /$^{\circ}C$. That is a tenth of general steel material. This low thermal expansion characteristic of Invar is applied to the missile, aircraft, monitor CRT and frontier display's shadow mask such as FED and OLED. The usage of the Invar shadow mask for display is increasing due to the requirement of larger size and flatness monitor. The Invar shadow mask is machined by two ways electro-forming and laser now. However the electro-forming takes a too long time and the laser machining is accompanied with Burr. In this study, PEMM(pulse electrochemical micro machining) is conducted to machine the micro hole to the Invar and 80${\mu}{\textrm}{m}$ hole was machined.

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