• Title/Summary/Keyword: large steel casting

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The Formation Behavior of Non-metallic Inclusion in the Ce-added Hyper Duplex STS (Hyper Duplex STS 중 Ce 첨가 시 비금속개재물 생성거동)

  • Hong, S.H.;Jang, P.Y.;Park, Y.M.;Byun, S.M.;Kim, K.T.;You, B.D.
    • Transactions of Materials Processing
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    • v.19 no.5
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    • pp.311-319
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    • 2010
  • Rare earth metal Ce has a relatively low melting point and high specific gravity. Because of its significantly high affinity to oxygen, nitrogen and sulfur, it is highly usable as a steel refining agent. However, because Ce compound has relatively high specific gravity, it is difficult to be separated from molten steel through floatation, and it degrades the purity of molten steel, or may clog the nozzle in continuous casting. Such problem may be solved by using an appropriate deoxidation agent together with Ce and settling molten steel sufficiently after refining. Thus a fundamental study in the formation behavior of non-metallic inclusion in Ce added Hyper Duplex STS melts was investigated. The addition amount of Ce, melt temperature were considered as experimental variables. A main non-metallic inclusion in mother alloy is 51(wt%MnO) - 27.6(wt%SiO$_2$)- 10.9(wt%$Cr_2O_3$). Non-metallic inclusion was dramatically decreased and the particle size was fined as the amount of Ce increased. Moreover (%MnO) and (%SiO$_2$) of non-metallic inclusion were decreased. But (%$Al_2O_3$)were relatively increased. The number of non-metallic inclusion were decreased and the large particle size were increased by increasing the temperature of molten steel.

Concrete Caisson Manufacturing and Transferring Apparatus and Method (II) (초대형 콘크리트 케이슨 다단계 일괄 제작 및 운반공법 개발 (II))

  • Zung, Zi-Man;Lee, Won-Pyo;Park, Jung-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.400-403
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    • 2004
  • In conventional methods, the availability of floating crane has determined the size of a concrete caisson. However, this paper introduces a new method for larger caisson production that make it possible to complete caisson fabrication and launch out without use of floating crane. The new method carries out multi-step fabrication of caisson and horizontal transfer of caisson on a single casting bed which consists of collapsible soffit form, trough, aero go watercaster system or low frictional PTFE added jacking system, half-submergible floating dock. To make the new method successfully launched, the static and dynamic analysis is carried out to obtain the stability of caisson launching and experimental research is conducted in evaluating friction occurred between PTFE pad and steel track. Lastly, the comparison of the new method and the conventional method are detailed. With significant benefits in construction costs reduction and construction time reduction, this new method in this paper would be recommended for extensive application in large port and harbor construction projects.

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A Study of Lamella Tearing being Produced by Corner Joint Welding in Box Column of Ultra Thick Plate (극후판 Box Column의 Corner Joint 용접시 발생하는 Lamella Tearing에 관한 연구)

  • Han-Sur Bang;Seong-Joo Kim;Jong-Myung Kim;Woong-Sung Jang;Young-Seob Kwon
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.4
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    • pp.95-104
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    • 1999
  • Use of the ultra thick plate is being continuously increased in large off-shore structures, ships, bridges and skyscraper construction, due to increasingly large-sized steel structures and it seems that this trend will be maintained. But, occurrence of the lamella tearing has been reported in ultra thick plate used for construction. It is reportedly caused by impurities such S(sulfur), P(phosphorus) and others accumulated in the ultra thick plate's centerline in the thickness direction with strip shape or by restraint residual stress caused by the welding. In the ultra thick plate made by continuous casting method, occurrence of lamination is difficult to avoid because of the properties of production procedure. Therefore, with a view to reducing the lamella properties, this report tries tearing in the steel structure in the view of welding strength rather than metallic properties, this report tries to seek the optimum groove and welding procedure by using the computer simulation based on FEM(Finite Element Method).

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A Study on the Performance Evaluation of CNC Control Units of an Old Planar Miller Using Remanufacturing Technology (재제조 기술을 이용한 노후 플래너 밀러의 CNC 제어 장치 성능평가에 관한 연구)

  • Lee, Seong-Won;Chung, Won-Ji;Roh, Young-Hwa;Kong, Seok-Hwan;Lee, Hyun-Jun;Kim, Jin-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1097-1102
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    • 2022
  • With the continuous development of the current industry, the current global environment is in a very serious situation, with resource supply and demand dependent on imports and huge costs for waste disposal due to the depletion of resources and mass generation of industrial waste. Its limitations have already been revealed in many fields, and the importance of re-manufacturing is drawing attention as a countermeasure to these problems. Re-manufacturing aims to recover products that are in the aging and disposal stages, recover to performance close to new products, and re-commercialize them. Among them, most of the machine tools are made of materials such as steel and cast iron with large structures, and raw materials are widely used when producing new products. In addition, since a lot of carbon is generated due to production, it is an object that can obtain a great re-manufacturing effect. Planner millers belonging to large machine tools are one of the machine tool equipment that can greatly reduce resources and energy through re-manufacturing because the structure is very large and the casting is several to tens of tons. Through this machine tool, performance tests and results are derived on the development of re-manufacturing source technology and domestic servo motor and CNC control device.

A Evaluation on the Field Application of Ductile Fiber Reinforced Cement Composites (고인성 섬유보강 시멘트 복합체의 현장 적용성 평가)

  • Ryu, Gum-Sung;Koh, Kyung-Taek;Park, Jung-Jun;Kang, Su-Tae;Kim, Sung-Wook;Park, Sung-Yong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.941-944
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    • 2008
  • Various ductile fiber reinforced cement composite(DFRCC) including large quantities of PVA fiber or steel fiber have been developed recently and studies to find applications in diverse domains are currently conducted actively. Regard to economical efficiency, DFRCC becomes competitive when applied as special elements and repair material with small quantities rather than the casting of large volume for the main body of structures in field. The authors have developed FRP-DFRCC composite slab for bridges and a wet spraying repair technique using DFRCC. In case of the application on FRP-DFRCC composite slab, it was found that there was no problems the structure and durability of it after passed 3 months. And in case of the application on the application of the deteriorated sewage box that passed 20 years, it was found that there was no difference the repair performance between domestic PVA fiber and the Japan. Therefore, DFRCC using PVA fiber, the concrete structures can be increased to performance and secured the economical efficiency.

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Research Trend of Soft Magnetic Composite Materials with High Energy Efficiency (고에너지효율 연자성 복합 분말 소재의 연구개발 동향)

  • Kim, Hwi-Jun
    • Journal of the Korean Magnetics Society
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    • v.21 no.2
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    • pp.77-82
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    • 2011
  • The use of soft magnetic materials have been increasing in the various industrial fields according to the increasing demand for high performance, automatic, miniaturing equipments in the recent our life. In this study, we investigated the effect of factors on the core loss and magnetic properties of electrical steel and soft magnetic composites. Furthermore, we reviewed the major efforts to reduce the core loss and improve the soft magnetic properties in the two main soft magnetic materials. Domain purification which results from reduced density of defects in cleaner electrical steels is combined with large grains to reduce hysteresis loss. The reduced thickness and the high electrical conductivity reduce the eddy current component of loss. Furthermore, the coating applied to the surface of electrical steel and texture control lead to improve high permeability and low core loss. There is an increasing interest in soft magnetic composite materials because of the demand for miniaturization of cores for power electronic applications. The SMC materials have a broad range of potential applications due to the possibility of true 3-D electromagnetic design and higher frequency operation. Grain size, sintering temperature, and the degree of porosity need to be carefully controlled in order to optimize structure-sensitive properties such as maximum permeability and low coercive force. The insulating coating on the powder particles in SMCs eliminates particle-to-particle eddy current paths hence minimizing eddy current losses, but it reduces the permeability and to a small extent the saturation magnetization. The combination of new chemical composition with optimum powder manufacturing processes will be able to result in improving the magnetic properties in soft magnetic composite materials, too.