• Title/Summary/Keyword: laboratory furnace

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Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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A Experimental Study on the Ready-mixed Shotcrete Using Granulated Blast Furnace Slag (고로슬래그 미분말을 혼입한 레디믹스트 숏크리트의 현장적용성에 관한 실험적 연구)

  • Choi, Hee-Sup;Kim, Dong-Min;Jang, Pil-Sung;Seo, Sin-Seuk
    • Journal of the Korean Geotechnical Society
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    • v.25 no.6
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    • pp.31-45
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    • 2009
  • The aim of this study is to evaluate the applicability of Granulated Blast Furnace Slag to the development of the Powdered Ready-mixed Shotcrete. First of all, after accomplishing SEM analysis and Leaching Test, the laboratory and field experiments for evaluating the utility of Granulated Blast Furnace Slag were performed. As a result of SEM and Leaching test, the environmental stability was confirmed. That is, non-detection of harmful lists and dense shotcrete structure result from mixing Granulated Blast Furnace Slag. As a result of lab. and field test, Blast Furnace Slag is superior to Plain Batch in improving strength and durability. And it will be able to improve to some extent the problem caused by the delayed reaction of existing Granulated Blast Furnace Slag with alkali activated material. Also the proper amount of Granulated Blast Furnace Slag is estimated to be under 30%. Finally, it is possible that Granulated Blast Furnace Slag can apply to economical recycling and development of the Ready-mixed Shotcrete for its price is only about 5% of Silica-finne's price.

Numerical study of a conical MILD combustor with varing the fuel flow rate (연료유량 변화에 따른 원추형 MILD 연소로의 수치적 해석)

  • Kim, Tae Kwon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3370-3375
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    • 2014
  • MILD combustion is a highly favored technology for solving the trade-off relation between high thermal efficiency and low pollutant emissions. The system has low NOx concentration in high temperature combustion by recirculating the combustion gas, as well as improving the thermal efficiency by making the internal temperature in a combustion furnace uniform. This study describes the combustion characteristics of a conical MILD combustor in a laboratory-scale furnace by adjusting the equivalence ratio with the fuel gas flow rate while maintaining a constant air flow rate of the furnace. The MILD regime in the furnace is well characterized and the in-furnace temperature and emissions were predicted, respectively, for the range of equivalence of 0.69 - 0.83. For the range of equivalence ratios, this study confirmed the existence of a stable flame region that has an approximately $300^{\circ}C$ temperature difference between the maximum flame temperature region and main reaction region.

Effect of Shade on All Ceramic Restoration based Zirconia according to Cooling rate on Firing (도재소성 시 냉각속도가 전부도재관의 색조에 미치는 영향)

  • Jeon, Jin-Hun;Min, Byung-Kuk;Hwang, Jae-Sun;Kim, Woong-Chul
    • Journal of Technologic Dentistry
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    • v.37 no.4
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    • pp.199-203
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    • 2015
  • Purpose: The purpose of this in vitro study was to evaluation the effect of shade on all ceramic restoration based zirconia according to cooling rate on Firing. Methods: 10 specimens applied to the dentin porcelain were made on the zirconia. After 5 specimens of the first group were burned in the furnace, these were put out rapidly. And after 5 specimens of the second group were burned in the furnace, these were put out slowly later 15 min. All specimens were measured $L^*$, $a^*$, $b^*$ using spectrophotometer, there were calculated 10 mean(SD) of descriptive statistics with SPSS program. These data were used for ${\Delta}E^*$ with color difference equation. Independent t tests were performed between 2 groups. Results: $L^*$, $a^*$, $b^*$ of 2 groups was statistically significant respectively (p<0.001), ${\Delta}E^*$ was 4.55 value. Conclusion: This study showed effect of shade on all ceramic restoration based zirconia according to cooling rate on Firing.

The thermal stabilization characteristics of electrolyte membrane in high temperature electrolysis[HTE] (고온 수전해 전해질 막의 열안정화 특성 고찰)

  • Choi, Ho-Sang;Son, Hyo-Seok;Sim, Kyu-Sung;Hwang, Gab-Jin
    • Transactions of the Korean hydrogen and new energy society
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    • v.16 no.2
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    • pp.150-158
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    • 2005
  • Added ratio of 8YSZ powder and organic compounds (solvent, plasticizer, dispersant, binder) properly. It manufactured electrolysis membrane by wet process that make slurry and dry process that do not use organic compounds. In the case of wet process, harmony combination and method of organic compound are an importance element in slurry manufacture. This slurry did calcine at temperature of 140$^{\circ}C$ in Furnace and manufactured electrolyte disk by Dry pressing method. Like this, manufacturing disk sintered at temperature of $1300^{\circ}C,\;1400^{\circ},\;1500^{\circ}C$ in Furnace and completed electrolysis membrane. Confirmed change of crystal structure and decision form through analysis of density, SEM, XRD according to change of sintering temperature, and considered relation with ion conductivity.

Multi-gene genetic programming for the prediction of the compressive strength of concrete mixtures

  • Ghahremani, Behzad;Rizzo, Piervincenzo
    • Computers and Concrete
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    • v.30 no.3
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    • pp.225-236
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    • 2022
  • In this article, Multi-Gene Genetic Programming (MGGP) is proposed for the estimation of the compressive strength of concrete. MGGP is known to be a powerful algorithm able to find a relationship between certain input space features and a desired output vector. With respect to most conventional machine learning algorithms, which are often used as "black boxes" that do not provide a mathematical formulation of the output-input relationship, MGGP is able to identify a closed-form formula for the input-output relationship. In the study presented in this article, MGPP was used to predict the compressive strength of plain concrete, concrete with fly ash, and concrete with furnace slag. A formula was extracted for each mixture and the performance and the accuracy of the predictions were compared to the results of Artificial Neural Network (ANN) and Extreme Learning Machine (ELM) algorithms, which are conventional and well-established machine learning techniques. The results of the study showed that MGGP can achieve a desirable performance, as the coefficients of determination for plain concrete, concrete with ash, and concrete with slag from the testing phase were equal to 0.928, 0.906, 0.890, respectively. In addition, it was found that MGGP outperforms ELM in all cases and its' accuracy is slightly less than ANN's accuracy. However, MGGP models are practical and easy-to-use since they extract closed-form formulas that may be implemented and used for the prediction of compressive strength.

Field Applicability Of Emergency Road Repair Material Using the CAC (CAC를 이용한 긴급도로 보수재의 현장 적용성)

  • Hyun, Ji-Soo;Kim, Jin-Man;Choi, Hong-Beom;Lee, Ha-Na;Koo, Ja-Sul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.154-155
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    • 2015
  • This study was to review the basic characteristics in order to evaluate field application of the emergency road repair materials for development of CAC(Calcium Aluminate Composite) usage. The experiment was conducted with two phases of field and laboratory conditions and the laboratory experiment consisted indoor and outdoor tests for compressive and flexural strength. In the result of an experiment, for the compressive strength test, the specimens that cured in the laboratory conditions were not satisfied the requirement of standards, while the specimens that cured in the field conditions were well satisfied with those. For flexural strength test, the result value was satisfied with the requirement on the standards only in outdoor curing condition of laboratory experiment. Based on these results, it is expected that the CAC can be used as an emergency road repair material for field conditions.

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Blast Furnace Slag as Media for an Anaerobic Fixed-Film Process (고로(高爐) 슬래그를 이용한 혐기성(嫌氣性) 생물막(生物膜) 공법(工法)에 관한 연구(硏究))

  • Choi, Eui So
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.9 no.2
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    • pp.135-141
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    • 1989
  • Blast furnace slag presents coarse surface for microbes to grow on and high calcium and magnesium contents to neutralize acid to be produced during anaerobic digestion. Also, slag contains aluminum and iron oxides which would promote biological flocculation, and minerals which would stimulate microbial growth. Acid wastes like dairy waste, carbohydrate waste, sanitary landfill leachate and molases wastes were applied without neutralization to laboratory reactors to examine the applicability of blast furnace slag as media. The study results indicated slag media was effective to neutralize pH and maintain microbial population in the system. Particularly, COD removal efficiency was greater than those from plastic media operations treating dairy waste at higher loading rates.

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Strength evaluation of air cured, cement treated peat with blast furnace slag

  • Kalantari, Behzad
    • Geomechanics and Engineering
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    • v.3 no.3
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    • pp.207-218
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    • 2011
  • This article describes laboratory research done on strength evaluations for stabilized samples made of tropical fibrous peat. The stabilizing agents used were ordinary Portland cement (OPC) as binding agent and blast furnace slag (BFS) as additive. Stabilized samples were tested for their strength through unconfined compressive strength (UCS) and California bearing ratio (CBR). Different dosage rates of OPC and BFS were used in trial and error experiments for the most effective combination for stabilized peat samples that were at their natural moisture content. Stabilized trial samples were air cured for 90 days. After detecting the most effective dosage rate in the trial samples, their values were used to prepare CBR samples at their optimum moisture content (OMC). CBR samples were then air cured from 1 to 90 days and tested under un-soaked and soaked conditions. The most effective dosage rate for the stabilized peat samples was found to be close to when 75% for OPC and 25% of BFS per total weight of OPC, and BFS. As an example, if 11.25% OPC, and 3.75% BFS are mixed with peat and compacted at their OMC and air cured for 90 days, stabilized peat will have an increase in CBR of 0.8% to 45 % for un-soaked and 20% for soaked conditions.

Effect of curing temperature on the properties of ground granulated blast furnace slag-cement bentonite slurry

  • Kim, Taeyeon;Lee, Bongjik;Hong, Seongwon
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.237-247
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    • 2022
  • To investigate the curing temperature effect on the engineering properties of ground granulated blast furnace slag-cement bentonite (GGBS-CB) slurry for cutoff walls, the laboratory experiments including the setting time, unconfined compressive strength, and permeability tests were carried out. The mixing procedure for GGBS-CB slurry was as follows: (1) montmorillonite-based bentonite slurry was first fabricated and hydrated for four hours, and (2) cement or GGBS with cement was added to the bentonite slurry. The dosage range of GGBS was from 0 to 90 % of cement by mass fraction. The GGBS-CB slurry specimens were cured and stored in environmental chamber at temperature of 14±1, 21±1, 28±1℃ and humidity of 95±2% until target days. The highest average temperature of three seasons in South Korea was selected and used for the tests. The experimental results indicated that in early age (less than 28 days) of curing the engineering properties of GGBS-CB slurry were primarily affected by the curing temperature, whereas the replacement ratio of GGBS became a main factor to determine the properties of the slurry as the curing time increased.