• Title/Summary/Keyword: iron ore sintering bed

Search Result 18, Processing Time 0.022 seconds

Effect of Additional Gaseous Fuel in Iron Ore Sinter Process (제철 소결 공정에서 추가 가스 연료 주입에 따른 영향)

  • Lee, Younghun;Choi, Sangmin;Yang, Won;Cho, Byungkook
    • 한국연소학회:학술대회논문집
    • /
    • 2012.04a
    • /
    • pp.21-24
    • /
    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel in the upper part of bed is considered and effect of fuel is discussed. (max. 80 words).

  • PDF

Changes of Gas Conditions of Iron Ore Sintering Process with FGR (제철 소결의 배가스 순환 적용에 따른 가스 조건 변화)

  • Ahn, Hyungjun;Choi, Sangmin;Cho, Byungkook
    • 한국연소학회:학술대회논문집
    • /
    • 2012.04a
    • /
    • pp.19-20
    • /
    • 2012
  • Flue gas recirculation(FGR) is applied to sintering process to cope with issues including plant efficiency and environmental effects. However, it inevitably brings changes of incoming and outgoing gas conditions as plant configurations. Objective of this study was to build a process model for a sintering bed using a flowsheet process simulator and obtain information of mass and heat balance for gas flows over various process configurations with FGR.

  • PDF

Numerical Analysis of Sintering Bed Combustion; Applying Supplying Gaseous Fuel and Flue Gas Recirculation Processes (소결 베드 연소 수치해석의 확장 - 가스 연료 주입 및 배가스 재순환 공정 적용)

  • Lee, Younghun;Yang, Won;Cho, Byungkook;Choi, Sangmin
    • 한국연소학회:학술대회논문집
    • /
    • 2012.11a
    • /
    • pp.9-13
    • /
    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel for increasing quality and flue gas recirculation for increasing productivity are considered and effect of both processes are discussed.

  • PDF

Analysis of the Thermal Processes in the Iron-Making Facility - Modeling Approach (제선 설비의 열공정 해석 모델링 접근 방법)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min;Choi, Eung-Soo;Ri, Deok-Won;Huh, Wan-Wook
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.28 no.7
    • /
    • pp.747-754
    • /
    • 2004
  • Thermo-fluid characteristics in coke oven, sintering machine and blast furnace in iron-making facility are key processes related to the quality and productivity of the pig iron. Solid material in the processes usually forms a bed in a gas flow. For simulation of the processes by mathematical model, the solid beds are idealized to be a continuum and a reacting solid flow in the gas flow. Governing equations in the form of partial differential equations for the solid material can be constructed based on this assumption. Iron ore sintering bed is simulated and limited amount of parametric study have been performed. The results have a good agreement with the experimental results or physical phenomena, which shows the validity and applicability of the model.

Industrial Solids Processing Applications - Particle Reaction Models and Bed Reactor Models (산업용 고체 처리 공정 - 입자 반응 및 고정층 반응기 모델링)

  • Ahn, Hyungjun;Choi, Sangmin
    • Journal of the Korean Society of Combustion
    • /
    • v.22 no.2
    • /
    • pp.27-35
    • /
    • 2017
  • This paper reviews the previous industrial solid bed process simulations to provide a better understanding of the modeling approaches to the particle reactions in the bed. Previous modeling studies on waste incinerator, iron ore sintering bed, blast furnace, iron ore pellet indurator, and biomass combustor can be seen on the common ground of unsteady 1-D modeling scheme. Approaches to the particle reaction modeling have been discussed in terms of the status of solid particles in the bed, types of reaction progression in a particle, and the consideration of the intra-particle temperature gradient.

Combustion Modeling of a Solid Fuel Bed with Consideration of the Multiple Solid Phases (다중 고체상을 고려한 고체 연료층 연소 모델링)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
    • /
    • 2003.05a
    • /
    • pp.119-127
    • /
    • 2003
  • In this study we propose an unsteady I-dimensional model of bed combustion with multiple solid phases, which confers a phase on each solid material. This model can be applied to a variety of bed combustion cases of various configurations and ignition methods. It contains fuel combustion, gaseous reaction, heat transfers between each phase, and geometric changes of the solid particles. An iron ore sintering pot is selected for verifying the model validity and simulation results are compared with the limited experimental data set of various coke contents and air supply rates. They predict the experimental results well and show applicabilities to the various system of the fuel bed with various solid materials.

  • PDF

Effect of Nozzle Distance and Angle in the Iron-ore Sintering Dual Burner on Flame Characteristics (철광석 소결용 듀얼 버너의 노즐 간격과 각도가 화염 특성에 미치는 영향)

  • Lee, Young-Jun;Hwang, Min-Young;Kim, Gyu-Bo;Song, Ju-Hun;Chang, Young-June;Jeon, Chung-Hwan
    • Journal of Energy Engineering
    • /
    • v.19 no.3
    • /
    • pp.163-170
    • /
    • 2010
  • The objective of this study is to investigate the combustion characteristics of dual type of sintering burner as a function of design parameters using lab-scale sintering burner through experimental and numerical approaches. Combustion characteristics were evaluated by the radical method. The numerical model was verified as a temperature using R type of thermocouple at the bed surface. The effect of nozzle distance and angle were performed through the CFD analysis, and the comparison of burner types. As a results, dual type burner has more wider and uniform flame distribution than single type burner. Asymmetry and 45 degree angle condition have been suggested as an optimal condition for the ignition of the sintering bed surface.

Simultaneous Removal of $NO_x$ and $SO_2$ through the Combination of Sodium Chlorite Powder and Carbon-based Catalyst at Low Temperature ($NaClO_2(s)$와 탄소 분산형 촉매를 이용한 저온에서의 $NO_x$$SO_2$ 동시 제거)

  • Byun, Young-Chul;Lee, Ki-Man;Koh, Dong-Jun;Shin, Dong-Nam
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.33 no.1
    • /
    • pp.39-46
    • /
    • 2011
  • NO oxidation is an important prerequisite step to assist the selective catalytic reduction (SCR) at low temperatures ($<200^{\circ}C$). Therefore, we conducted the lab- and bench-scales experiments appling the sodium chlorite powder ($NaClO_2(s)$) for the oxidation of NO to $NO_2$ and the carbon-based catalyst for the reduction of $NO_x$ and $SO_2$; the lab- and bench-scales experiments were conducted in laboratory and iron-ore sintering plant, respectively. In the lab-scale experiment, known concentrations of $NO_x$ (200 ppm), $SO_2$ (75 ppm), $H_2O$ (10%) and $NH_3$ (400 ppm) in 2.6 L/min were introduced into a packed-bed reactor containing $NaClO_2(s)$, then gases produced by the reaction with $NaClO_2(s)$ were fed into the carbon-based catalyst (space velocity = $2,000hr^{-1}$) at $130^{\circ}C$. In the bench-scale experiment, flue gases of $50Nm^3/hr$ containing 120 ppm NO and 150 ppm $SO_2$ were taken out from the duct of iron-ore sintering plant, then introduced into the flow reactor; $NaClO_2(s)$ were injected into the flow reactor using a screw feeder. Gases produced by the reaction with $NaClO_2(s)$ were introduced into the carbon-based catalyst (space velocity = $1,000hr^{-1}$). Results have shown that, in both lab- and bench-scales experiments, NO was oxidized to $NO_2$ by $NaClO_2(s)$. In addition, above 90% of $NO_x$ and $SO_2$ removal were obtained at the carbon-based catalyst. These results lead us to suggest that the combination of $NaClO_2(s)$ with the carbon-based catalyst has the potential to achieve the simultaneous removal of $NO_x$ and $SO_2$ at low temperature ($<200^{\circ}C$).