• Title/Summary/Keyword: internal crack propagation

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The Characteristics of Fatigue Cracks Emanating from Small Hole Defects Located Opposite Position of the Shaft Cross Section (축단면 내 대칭위치에 존재하는 원공결함에서 발생하는 피로균열 거동)

  • Song, Sam-Hong;An, Il-Hyeok;Lee, Jeong-Mu
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.84-91
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    • 2002
  • The shaft with the circular cross section have symmetric structural combination parts to keep the rotating balance. Hence the crack usually emanate from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using rotary bending tester and the specimen with symmetric defects in circular cross section. From the facts the characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section was examined. Also we observed the internal crack using oxidation coloring and investigated the fatigue behavior using the relationship between surface crack and internal crack. As a result of fatigue lift of symmetric cracks was reduced to 35% compared to single crack’s. We examined the characteristics of fatigue behavior in element with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range obtained from approximation method.

Fatigue crack propagation life evaluation of an autofrettaged thick-walled cylinder (자긴가공된 두꺼운 실린더의 피로균열 전파수명평가)

  • Lee, Song-In;Kim, Jin-Yong;Jeong, Se-Hui;Go, Seung-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.321-329
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    • 1998
  • To ensure the structural integrity of the autofrettaged thick-walled cylinder subjected to cyclic internal pressure loading, the fatigue crack propagation life of the cylinder was evaluated. Stress intensity factors of the external cracked cylinder due to internal pressure and autofrettage loadings were calculated using the finite element method. The fatigue crack propagation lives of the cylinder based on the fracture mechanics concepts were predicted and compared to the experimental fatigue lives evaluated from the C-shaped simulation specimens. There were good correlations between the predicted and experimental fatigue lives within a factor of 3 for the single and double grooved C-shaped simulation specimens. Predicted fatigue crack propagation lives of the double grooved cylinders were about 1.5-5 times longer than those of the single grooved cylinders depending on the levels of autofrettage.

Behavioral Characteristics of Fatigue Cracks in Small Hole Defects Located on Opposite Sides of the Shaft Cross Section

  • Sam-Hong;Il-Hyuk;Jeong-Moo
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.4
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    • pp.36-42
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    • 2004
  • The shaft with the circular cross section has symmetric structural combination parts to keep the rotating balance. Hence the crack usually initiates from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using a rotary bending tester and the specimen with symmetric defects in circular cross section. The characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section were examined. We also observed the internal crack using the oxidation coloring method and investigated the fatigue behavior using the relationship between the surface crack and the internal crack. As a result, the fatigue life of symmetric cracks was reduced by 35% compared to that of a single crack. We examined the characteristics of fatigue behavior of elements with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range that were obtained from an approximation method.

Simulation of crack initiation and propagation in three point bending test using PFC2D

  • Haeri, Hadi;Sarfarazi, Vahab;Zhu, Zheming;Hedayat, Ahmadreza;Nezamabadi, Maryam Firoozi;Karbala, Mohammadamin
    • Structural Engineering and Mechanics
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    • v.66 no.4
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    • pp.453-463
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    • 2018
  • Three points bending flexural test was modelled numerically to study the crack propagation in the pre-cracked beams. The pre-existing double internal cracks inside the beam models were considered to investigate the crack propagation and coalescence paths within the modelled samples. Notch configuration effects on the failure stress were considered too. This numerical analysis shown that the propagation of wing cracks emanating from the tips of the pre-existing internal cracks caused the final breaking of beams specimens. It was also shown that when two notches were overlapped, they both mobilized in the failure process and the failure stress was decreased when the notches were located in centre line. However, the failure stress was increased by increasing the bridge area angle. Finally, it was shown that in all cases, there were good agreements between the discrete element method results and, the other numerical and experimental results. In this research, it is tried to improve the understanding of the crack propagation and crack coalescence phenomena in brittle materials which is of paramount importance in the stability analyses of rock and concrete structures, such as the underground openings, rock slopes and tunnel construction.

Analysis of the Elbow Thickness Effect on Crack Location and Propagation Direction via Elastic-Plastic Finite Element Analysis (탄소성 유한요소 해석을 통한 곡관 두께에 따른 파손 위치 및 균열 진전 방향 분석)

  • Jae Yoon Kim;Jong Min Lee;Yun Jae Kim;Jin Weon Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.1
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    • pp.26-35
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    • 2022
  • When piping system in a nuclear power plant is subjected to a beyond design seismic condition, it is important to accurately determine possibility of crack initiation and, if initiation occurs, its location and time. From recent experimental works on elbow pipes, it was found that the crack initiation location and crack propagation direction of the SA403 WP316 stainless steel elbow pipe were affected by the pipe thickness. In this paper, the crack initiation location and crack propagation direction for SA403 WP316 stainless steel elbow pipes with different thickness were analyzed via elastic-plastic finite element analysis. Based on FE results, the effect of the pipe thickness on different crack initiation location and crack propagation direction was analyzed using ovality, stress and strain components. It was also confirmed that the presence of internal pressure had no effect on the crack initiation location and crack propagation direction.

Hydraulic fracture simulation of concrete using the SBFEM-FVM model

  • Zhang, Peng;Du, Chengbin;Zhao, Wenhu;Zhang, Deheng
    • Structural Engineering and Mechanics
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    • v.80 no.5
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    • pp.553-562
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    • 2021
  • In this paper, a hybrid scaled boundary finite element and finite volume method (SBFEM-FVM) is proposed for simulating hydraulic-fracture propagation in brittle concrete materials. As a semi-analytical method, the scaled boundary finite element method is introduced for modelling concrete crack propagation under both an external force and water pressure. The finite volume method is employed to model the water within the crack and consider the relationship between the water pressure and the crack opening distance. The cohesive crack model is used to analyse the non-linear fracture process zone. The numerical results are compared with experimental data, indicating that the F-CMOD curves and water pressure changes under different loading conditions are approximately the same. Different types of water pressure distributions are also studied with the proposed coupled model, and the results show that the internal water pressure distribution has an important influence on crack propagation.

Effect of Microstructure and Alloying Element on the ISCC Characteristics of Zr Cladding (Zr 피복관의 ISCC 특성에 미치는 미세조직 및 첨가원소의 영향)

  • Park, Sang Yoon;Choi, Byoung Kwon;Lee, Myung Ho;Kim, Jun Hwan;Jeong, Yong Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.3
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    • pp.164-171
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    • 2005
  • Iodine-Induced Stress Corrosion Cracking (ISCC) properties of Zircaloy-4 and HANA4 developed in KAERI for the high burn-up nuclear fuel cladding were evaluated. To confirm the effect of final heat treatment on ISCC resistance of Zr-alloy, stress relieved and recrystallized specimens were prepared and tested. With the pre-cracked specimen at internal surface, ISCC crack propagation rates and threshold stress intensity factor ($K_{ISCC}$) based on the fracture mechanics were measured by internal pressurization test at $350^{\circ}C$ in iodine environment. $K_{ISCC}$ of Zircaloy-4 and HANA4 cladding were $3.3MPa{\cdot}m^{1/2}$ and $4.4MPa{\cdot}m^{1/2}$, respectively. Pitting corrosion at the crack surface was observed and it seemed that TG crack propagation was derived from the pitting.

Fatigue Crack Behavior of Triple Piece Spot by Crack Tip Opening Angle of Welded Specimen (3중 점용접재의 귤열단 열림각(CTOA)을 이용한 피로균열거동)

  • Song, Sam-Hong;Joo, Dong-Ho;Yang, Yun-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.74-83
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    • 2001
  • In this study, internal fatigue crack initiation and propagation behavior were investigated by triple piece spot welded specimen. To estimate fatigue life of the specimen varied with shape and thickness, Crack tip opening angle(CTOA) correlated with stress intensity factor was used as the stiffness parameter. The relation between fatigue life and CTOA can be arranged by the quantitative equation for each specimen by experiment. In addition, the variation of stress distribution was solved and the effect on fatigue crack behavior was examined by finite element method(FEM).

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Mechanism of Environmentally-Induced Stress Corrosion Cracking of Zr-Alloys

  • Park, Sang Yoon;Kim, Jun Hwan;Choi, Byung Kwon;Jeong, Yong Hwan
    • Corrosion Science and Technology
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    • v.6 no.4
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    • pp.170-176
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    • 2007
  • Iodine-induced stress corrosion cracking (ISCC) properties and the associated ISCC process of Zircaloy-4 and an Nb-containing advanced nuclear fuel cladding were evaluated. An internal pressurization test with a pre-cracked specimen was performed with a stress-relieved (SR) or recrystallized (RX) microstructure at $350^{\circ}C$, in an iodine environment. The results showed that the $K_{ISCC}$ of the SR and RX Zircaloy-4 claddings were 3.3 and 4.8MPa\;m^{0.5}, respectively. And the crack propagation rate of the RX Zircaloy-4 was 10 times lower than that of the SR one. The chemical effect of iodine on the crack propagation rate was very high, which was increased $10^4$ times by iodine addition. Main factor affecting on the micro-crack nucleation was a pitting formation and its agglomeration along the grain boundary. However, this pitting formation on the grain-boundary was suppressed in the case of an Nb addition, which resulted in an increase of the ISCC resistance when compared to Zircaloy-4. Crack initiation and propagation mechanisms of fuel claddings were proposed by a grain boundary pitting model and a pitting assisted slip cleavage model and they showed reasonable results.

Evolution of sandstone shear strength parameters and its mesoscopic mechanism

  • Shi, Hao;Zhang, Houquan;Song, Lei
    • Geomechanics and Engineering
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    • v.20 no.1
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    • pp.29-41
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    • 2020
  • It is extremely important to obtain rock strength parameters for geological engineering. In this paper, the evolution of sandstone cohesion and internal friction angle with plastic shear strain was obtained by simulating the cyclic loading and unloading tests under different confining pressures using Particle Flow Code software. By which and combined with the micro-crack propagation process, the mesoscopic mechanism of parameter evolution was studied. The results show that with the increase of plastic shear strain, the sandstone cohesion decreases first and then tends to be stable, while the internal friction angle increases first, then decreases, and finally maintains unchanged. The evolution of sandstone shear strength parameters is closely related to the whole process of crack formation, propagation and coalescence. When the internal micro-cracks are less and distributed randomly and dispersedly, and the rock shear strength parameters (cohesion, internal friction angle) are considered to have not been fully mobilized. As the directional development of the internal micro-fractures as well as the gradual formation of macroscopic shear plane, the rock cohesion reduces continuously and the internal friction angle is in the rise stage. As the formation of the macroscopic shear plane, both the rock cohesion and internal friction angle continuously decrease to a certain residual level.