• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2010.05a
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• pp.569-571
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• 2010

In this paper, we develop a vision inspection system for inspecting flaws on plastic products such as insufficient moldings, spots, scratches. The inspection algorithm for this system consist of image binarization for curved structure of plastic products, image noise removal using morphology operation, labeling methods for candidate regions and image filtering and calibration method for flaw inspection. In order to improve its performance, we also develop fast image processing algorithm based on GUI. To verify the effectiveness of this system, we conducted evaluation for the system accuracy and the inspection algorithm processing time.

• Journal of Institute of Control, Robotics and Systems
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• v.9 no.6
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• pp.448-455
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• 2003

A system design technique of automatic thickness measurement and defect inspection system, which measures the thickness of the ALC(Autoclaved Lightweight Concrete) block and inspects the defect on a realtime basis is proposed. The image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. The image obtained by this system was analyzed by a devised algorithm, specially designed for the enhanced measurement accuracy. For the realization of the proposed algorithm, the preprocessing method that can be applied to overcome uneven lighting environment, an enhanced edge decision method using 8 edge-pairs with irregular and rough surface, the unit length decision method in uneven condition with rocking objects, and the curvature calibration method of camera using a constructed grid are developed. The experimental results, show that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.379-383
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• 1995

In this paper, vision inspection module for dimensional measurement has been developed. For high accuracy of CMM, camera calibration and edge detection with subpixel accuracy have been implemented. In measurement process, the position of vision probe can be recognized in PC by serial communication with CMM controller. The developed vision inspection module can be widely applied to the practical measurement process.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.4 s.193
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• pp.44-56
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• 2007

• International Journal of Precision Engineering and Manufacturing
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• v.4 no.1
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• pp.43-48
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• 2003

A linear laser-vision sensor called ‘Perception TriCam Contour' is mounted on an industrial robot and often used for various application of the robot such as the position correction and the inspection of a part. In this paper, a sensor center position calibration is presented for the most accurate use of the robot-Perceptron system. The obtained algorithm is suitable for on-site calibration in an industrial application environment. The calibration algorithm requires the joint sensor readings, and the Perceptron sensor measurements on a specially devised jig which is essential for this calibration process. The algorithm is implemented on the Hyundai 7602 AP robot, and Perceptron's measurement accuracy is increased up to less than 1.4mm.

• Journal of Institute of Control, Robotics and Systems
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• v.13 no.3
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• pp.224-229
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• 2007

This paper presents a camera calibration method using several images for three dimensional measurement applications such as stereo systems, mobile robots, and visual inspection systems in factories. Conventional calibration methods that use single image suffer from errors related to reference point extraction in image, lens distortion, and numerical analysis of nonlinear optimization. The camera parameter values obtained from images of same camera is not same even though we use same calibration method. The camera parameters that are obtained from several images of different view for a calibration target is usaully not same with large error values and we can not assume a special probabilistic distribution when we estimate the parameter values. In this paper, the median value of camera parameters from several images is used to improve estimation of the camera values in an iterative step with nonlinear optimization. The proposed method is proved by experiments using real images.

• Journal of Korean Institute of Industrial Engineers
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• v.27 no.3
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• pp.297-304
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• 2001

Procurement decisions for inspection equipment are often made heavily based on the initial purchase price instead of the effects of inspection cost, equipment calibration and utilization over the lifetime. Cost of ownership(COO) models that take into account all of these cost factors together have been developed focusing on a single quality characteristic. In modern manufacturing environment, inspection equipment often can deal with more than one quality characteristic simultaneously. In this paper, we propose the revised COO model for the economic evaluation of the inspection equipment that can accommodate multiple quality characteristics. We also employ an engineering economy model to compare equipments with different life span. Software is developed for handy comparison of the COO of alternative equipments along with sensitivity analysis far the optimal procurement decision.

• Agricultural and Biosystems Engineering
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• v.4 no.1
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• pp.16-21
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• 2003

In the agricultural field, a machine vision system has been widely used to automate most inspection processes especially in quality grading. Though machine vision system was very effective in quantifying geometrical quality factors, it had a deficiency in quantifying color information. This study was conducted to evaluate color of beef using machine vision system. Though measuring color of a beef using machine vision system had an advantage of covering whole lean tissue area at a time compared to a colorimeter, it revealed the problem of sensitivity depending on the system components such as types of camera, lighting conditions, and so on. The effect of color balancing control of a camera was investigated and multi-layer BP neural network based color calibration process was developed. Color calibration network model was trained using reference color patches and showed the high correlation with L*a*b* coordinates of a colorimeter. The proposed calibration process showed the successful adaptability to various measurement environments such as different types of cameras and light sources. Compared results with the proposed calibration process and MLR based calibration were also presented. Color calibration network was also successfully applied to measure the color of the beef. However, it was suggested that reflectance properties of reference materials for calibration and test materials should be considered to achieve more accurate color measurement.

• IEMEK Journal of Embedded Systems and Applications
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• v.8 no.2
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• pp.111-119
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• 2013

This paper proposes one method on photometric stereo calibration using the constraint on light source directions in which the light sources have the unknown tilt and slant angles but the slant angles are the same. First, the constraint is analyzed based on the equation of linear ambiguity which leads to the conclusion that another constraint should be added to solve the calibration completely. Later, the combination of constraint on light source directions and the constraint that there exists at least six surface patches having known albedos is exploited to resolve the linear ambiguity up to an accurate and close-form solution. The effective performance of the proposed method is demonstrated through experiment results.

• Journal of the Korean Society for Nondestructive Testing
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• v.19 no.4
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• pp.294-299
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• 1999

In this paper, the calibration system for contact transducer has been developed to improve the reliability of the inspection result of ultrasonic testing on rotors. This system consists of signal processing parts: (oscilloscope, spectrum analyzer, pulser/receiver), standard block, and user interface program. Signal processing for the calibration system was performed quickly with high accuracy. The developed system has been applied to a practical calibration of probe using the non-destructive testing on rotors, and demonstrated high sensitivity and precision.