• Title/Summary/Keyword: inspection machine

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Development of Wireless Diagnostic System for Substation Equipments Using SMS Mode of Mobile Communication Network (이동통신망의 SMS방식을 이용한 변전기기 무선진단 시스템 개발)

  • Kim, Jin-Cheol;Kim, Ji-Ho;Yun, Man-Sik;Song, Ho-Jun;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2003.07a
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    • pp.259-261
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    • 2003
  • This paper suggests wireless diagnosis and monitoring system using SMS mode of mobile communication network for distribution transformer which could prevent electrical accident in the near future. Data are acquired by measuring the temperature of insulator oil in the distribution transformer and load current. Data acquisition of sensor using mobile communication network carried out filtering of sensor's output to optimize the size of send data Merit of this inspection method is that management, control and monitoring some transformers can be carried out using only one server. This inspection method will be the way of inspection to be worth spotlight in the near future because it is able to solve easily with the minimum facility inspection about state of transformer which is operating, to wide coverage about machine's wrong operation in other field.

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The Construction of Quality Inspection System for Sunroof Sealer Application Process Using SVM Algorithm (SVM 알고리즘을 활용한 선루프 실러도포 공정 품질검사 시스템 구축)

  • Yang, Hee-Jong;Jang, Gil-Sang
    • Journal of the Korea Safety Management & Science
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    • v.23 no.3
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    • pp.83-88
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    • 2021
  • Recently, due to the aging of workers and the weakening of the labor base in the automobile industry, research on quality inspection methods through ICT(Information and Communication Technology) convergence is being actively conducted. A lot of research has already been done on the development of an automated system for quality inspection in the manufacturing process using image processing. However, there is a limit to detecting defects occurring in the automotive sunroof sealer application process, which is the subject of this study, only by image processing using a general camera. To solve this problem, this paper proposes a system construction method that collects image information using a infrared thermal imaging camera for the sunroof sealer application process and detects possible product defects based on the SVM(Support Vector Machine) algorithm. The proposed system construction method was actually tested and applied to auto parts makers equipped with the sunroof sealer application process, and as a result, the superiority, reliability, and field applicability of the proposed method were proven.

Development of Profile Analysis-based Vision System for Parts Inspection (부품 검사를 위한 프로파일 분석 기반의 비전 시스템 개발)

  • Nam, Swoong-hwan;Kim, Yoon-ho
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.5 no.2
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    • pp.74-80
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    • 2012
  • In this paper, we developed the profile analysis-based machine vision system for inspecting assembly parts in the industrial field. Implemented system composed of triple set of camera: one was used for acquiring slant image; other is required to acquire a top image; the other was used for side image. After obtaining parts which have gray scale image, threshold value was calculated by analyzing the profile of the image. Experimental results showed that proposed algorithm have a good performance for detecting fault parts and for classifying each parts as well.

Development of an Integrated Management System for Maintenance Parameters and Rotary Machine of Hydro-power Plant (수력발전소 정비변수 및 회전체 통합관리 시스템 개발)

  • Shin, Sung-Hwan;Park, Jin-Ho;Yoon, Doo-Byung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.263-269
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    • 2012
  • Condition-based maintenance (CBM) has been used as a useful concept for optimizing maintenance plan and decreasing maintenance cost in several kinds of plant sites. This study introduced an example that developed an integrated management system for maintenance parameters and hydraulic turbine of hydro-power plant in order to improve its maintenance system as applying CBM techinique. The integrated management system consists of three parts. One is a hardware part including PDA inspection system and several kind of precision measuring instruments. Another is a vibration monitoring system on hydraulic turbine. The other is a software part that takes charge of making hierarchy tree of maintenance parameters and their inspection route, managing accumulated database, assessing health condition of components, and supporting interface with other enterprise management system. The system has been installed at Chuncheon Hydro-power plant for test and demonstration. It is expected that the system can contribute database construction for diagnostics and prognostics on facility health condition and systematic accumulation of know-how on operation and maintenance of plant.

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Development of an Automatic Sweet Potato Sorting System Using Image Processing (영상처리를 이용한 고구마 자동 선별시스템 개발)

  • Yang G. M.;Choi K. H.;Cho N. H.;Park J. R.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.172-178
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    • 2005
  • Grading and sorting an indeterminate form of agricultural products such as sweet potatoes and potatoes are a labor intensive job because its shape and size are various and complicate. It costs a great deal to sort sweet potato in an indeterminate forms. There is a great need for an automatic grader fur the potatoes. Machine vision is the promising solution for this purpose. The optical indices for qualifying weight and appearance quality such as shape, color, defects, etc. were obtained and an on-line sorting system was developed. The results are summarized as follows. Sorting system combined with an on-line inspection device was composed of 5 sections, human inspection, feeding, illumination chamber, image processing & control, and grading & discharging. The algorithms to compute geometrical parameters related to the external guality were developed and implemented for sorting the deformed sweet potatoes. Grading accuracy by image processing was $96.4\%$ and the processing capacity was 10,800 pieces per hour.

Vibration Adaptive Algorithm for Vision Systems (비전 시스템의 성능개선을 위한 진동 적응 방법)

  • Seo, Kap-Ho;Yun, Sung-Jo;Park, Jeong Woo;Park, Sungho;Kim, Dae-Hee;Sohn, Dong-Seop;Suh, Jin-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.486-491
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    • 2016
  • Disturbance/vibration reduction is critical in many applications using machine vision. The off-focusing or blurring error caused by vibration degrades the machine performance. In line with this, real-time disturbance estimation and avoidance are proposed in this study instead of going with a more familiar approach, such as the vibration absorber. The instantaneous motion caused by the disturbance is sensed by an attitude heading reference system module. A periodic vibration modeling is conducted to provide a better performance. The algorithm for vibration avoidance is described according to the vibration modeling. The vibration occurrence function is also proposed, and its parameters are determined using the genetic algorithm. The proposed algorithm is experimentally tested for its effectiveness in the vision inspection system.

Machine vision system design for inspecting steel bearing balls (베어링 강구 검사용 기계시각 시스템 설계)

  • Park, Su-Woo;Kim, Yoon-Su;Lee, Sang-Ok;Lim, Byung-Hun;Kim, Tae-Gyun;Park, Cheol-Young;Choi, Byung-Jae;Lee, Moon-Rak;Do, Yong-Tae
    • Journal of Sensor Science and Technology
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    • v.17 no.5
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    • pp.338-345
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    • 2008
  • Steel bearing balls are important component in machines having moving parts. In this paper we describe a vision-based automatic inspection system designed for sensing defects on the surface of steel bearing balls. The system has a camera looking down over a rail on which balls roll. Two mirrors are installed at both sides of the rail so that the side parts of a ball can be well inspected. The entire ball surface can be sufficiently seen by taking three images at $120^{\circ}$ rotation interval. Defects are detected by thresholding the difference image between an image captured and the reference image of a good ball.

Development of an Integrated Management System for Maintenance Parameters and Rotary Machine of Hydro-power Plant (수력발전소 정비변수 및 회전체 통합관리시스템 개발)

  • Shin, Sung-Hwan;Park, Jin-Ho;Yoon, Doo-Byung;Son, Ki-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.6
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    • pp.574-581
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    • 2012
  • Condition-based maintenance(CBM) has been used as a useful concept for optimizing maintenance plan and decreasing maintenance cost in several kinds of plant sites. This study introduced an example that developed an integrated management system for maintenance parameters and hydraulic turbine of hydro-power plant in order to improve its maintenance strategy as applying CBM techinique. The integrated management system consists of three parts. One is a hardware part including PDA inspection system and several kind of precision measuring instruments. Another is a vibration monitoring system on hydraulic turbine. The other is a software part that takes charge of making hierarchy tree of maintenance parameters and their inspection route, managing accumulated database, assessing health condition of components, and supporting interface with other enterprise management system. The system has been installed at Chuncheon hydro-power plant for test and demonstration. It is expected that the system can contribute database construction for diagnostics and prognostics on facility health condition and systematic accumulation of know-how on operation and maintenance of plant.

A Study on the Tower type Fizeau Interferometer System with a Fold Minor for Measuring Large Optical Lens Profile (반사경 측정을 위한 타워 방식의 Fold Mirror를 이용한 Fizeau 간섭계 시스템 구성)

  • Lee, Eung-Suk;Lee, Ki-Am;Kim, Ok-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.21-28
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    • 2008
  • Fizeau interferometer is used for inspecting the lens surface profile accurately. This study is focused on the design and optical measuring techniques for large optical components, such as a reflection mirror for large area lithography or astronomical purpose. A tower type Fizeau interferometer is designed and set up in horizontally with a 45$^{\circ}$ fold mirror which makes easy to align the optical path of heavy interferometer system. To align the optical path, a five-axes stage for the interferometer is required. This study shows a method of the 45$^{\circ}$ fold mirror alignment by using a three-axis stage instead of adjusting the interferometer itself or measuring object. This system will be installed on the large optics polishing machine during the manufacturing process as an on-machine inspection system.

Solder Joint Inspection System using Support Vector Machine and Circular Illumination (Support Vector Machine과 원형 조명을 이용한 납땜 검사 시스템)

  • 심광재;윤태수;김항준
    • Proceedings of the Korean Information Science Society Conference
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    • 1999.10b
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    • pp.494-496
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    • 1999
  • 본 논문에서는 SV(Support Vector Machine)과 3단의 칼라 원형 조명장치를 이용한 효율적인 납땜 검사 시스템을 제안한다. 원형 조명장치를 이용하여 납땜부의 표면의 경사도에 의해서 생기는 명암의 분포로부터 납땜 검사를 위한 특징값을 추출한다. SVM은 추출된 특징값을 이용하여 납땜 영상을 정의된 타입중의 하나로 분류한다. SVM은 두 부류의 경계를 최대로 하는 최적경계를 학습하므로 납땜 영상과 같이 각 부류의 경계가 모호한 문제에 대해서 적은 수의 학습 데이터를 사용해도 우수한 성능을 나타낸다. 제안된 시스템은 현산업에서 사용되고 있는 다양한 표면실장형 부품에 대해서 적용해 본 결과 적은 학습 데이터에도 효율적으로 적용될 수 있음을 보였다.

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