• Title/Summary/Keyword: inspection machine

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A Machine Vision Algorithm for the Automatic Inspection of Inserts (인서트 자동검사를 위한 시각인식 알고리즘)

  • 이문규;신승호
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.6
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    • pp.795-801
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    • 1998
  • In this paper, we propose a machine vision algorithm for inspecting inserts which are used for milling and turning operations. Major defects of the inserts are breakage and crack on insert surfaces. Among the defects, breakages on the face of the inserts can be detected through three stages of the algorithm developed in this paper. In the first stage, a multi-layer perceptron is used to recognize the inserts being inspected. Edge detection of the insert image is performed in the second stage. Finally, in the third stage breakages on the insert face are identified using Hough transform. The overall algorithm is tested on real specimens and the results show that the algorithm works fairly well.

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An Optimal Production Cycle and Inspection Schedules in A Deteriorating Machine (품질 불량을 고려한 최적 검사계획 및 생산시간 결정)

  • Kim, Chang-Hyun;Hong, Yu-Shin
    • Journal of Korean Institute of Industrial Engineers
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    • v.23 no.2
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    • pp.261-273
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    • 1997
  • This paper presents an EMQ model which determines an optimal production cycle and inspection schedules simultaneously in a deteriorating machine. It is assumed that a machine is subject to a random deterioration from an in-control state to an out-of-control state and thus producing some proportion of defective items. Optimal solutions and minimum average cost as well as some unique properties are derived. Numerical experiments are carried out to examine the behavior of the proposed model and compare the proposed model to the existing models. Several mistakes in the previous research are found and discussed.

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A digital measurement method for rotational errors of a machine spindle (스핀들 회전 오차 측정의 디지틀 방법에 관한 연구)

  • 공인복;박윤창;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.443-450
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    • 1989
  • A digital testing method for measurement of radial error motions of a spindle is investigated with special emphasis on developing a computer-aided in-situ inspection for machine tool manufacturing. The method utilizes three non-contact type probes and an optical encoder, based on a special computational algorithm to eliminate undesirable offset and roundness errors of the master spindle. Details of the design of hardware and software required to realize the testing method are described. Finally, advantages and limitations of the method are discussed with several test results.

Real Time Engine Quality Inspection System by Image Processing (영상처리기법에 의한 실시간 엔진 품질검사시스템)

  • Jung, Won;Shin, Hyun-Myung
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.3
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    • pp.397-406
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    • 1998
  • The purpose of this research is to develop an integrated quality inspection system using machine vision technology in the automotive engine assembly process. The system makes it possible for the inspected data to be entered directly from the machine vision system into the developed system without the need for intermediate operations. Such direct entry enables prompt corrective actions against process problems. An IVP-150 machine vision board is installed an the PC for image processing, and a template matching technology is implemented to precisely verify quality factors. The developed system is successfully installed in a manufacturing process, and it showed robustness to the problems of noise, distortion, and orientation.

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3-Dimensional and Kinematic Analysis of a System for NDE(Nondestructive Examination) (비파괴 검사 응용을 위한 기구부의 3차원 기구학적 해석)

  • Kim, Hyung-Kuk;Lee, Dong-Hwal;Ahn, Hee-Tae;Park, Jae-Whe;Lee, Man-Hyung
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2199-2201
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    • 2001
  • The 3-dimensional measuring machine by using an ultrasonic sensor is used one of the NDE(Nondestructive Examination). It is applied to the inspection of pipelines, boreholes, pressure vessel and tank, and so on. In particular when a harsh environment prohibits the use of moving mechanical parts. The 3-dimensional measuring machine by using an ultrasonic sensor, which measure 1-dimensional information and 2-dimensional information simultaneously from a target of inspection, and then reembody 3-dimensional information. So we can find the situation in progress and predict remaining life and corrosion without destructive examination. It's a point of excellence that the 3-dimensional measuring machine is portable.

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A Study on Strobe Control over LED Lighting System for Machine Vision (머신비전을 위한 LED 조명시스템의 스트로브 제어 구동에 관한 연구)

  • Kim, Tae-Hwa;Lee, Cheon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.2
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    • pp.121-125
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    • 2021
  • The machine vision technology has been widely used in the industrialized nations like the United States, Japan, and EU in the various industries from the late 1980s. Machine vision inspection system mainly consists of a camera, optics, illumination and an image acquisition system. Optimization of the illumination light source is very important. This paper shows a comparison between Pulse Width Modulation (PWM) control and strobe control in driving LED lighting system for machine vision. PWM control method has problems such as a temperature rising of LED and a flickering in image measurement for inspection. In contrast, the proposed strobe control method can suppress the temperature of LED light source below 40℃. Also, it can remove the flickering problem through a synchronization between a frame grabber and a camera shutter. Finally, the strobe control method was shown to extract clearer images with a high precision compared to PWM control method.

Development of The Flexible User-Friendly Real-Time Machine Vision Inspection System (사용자 중심의 유연한 실시간 머신비전 검사시스템 개발)

  • Cho, In-Sung;Lee, Ji-Hong;Oh, Sang-Jin
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.3
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    • pp.42-50
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    • 2008
  • We developed a visual inspection system for detecting defective products. Most existing inspection systems are designed to be dedicated to one product, which makes operator spend extra money and time to adopt other products. In this work, we propose a flexible visual inspection system that can inspect various products without any additional major job at a low-cost. The developed system contained image processing algorithm libraries and user-friendly graphic interface for adaptable image-based inspection system. We can find a proper threshold value using the proposed algorithm which uses correlation coefficient between a non-defective product and existing sample images of defective product. And We tested the performance of the proposed algorithm using Otsu's method. The proposed system is applied to a automated inspection line for cellular phone.

Modified East labeling Algorithm for the Surface Defect Inspection of Cold Mill Strip (냉연 강판의 표면 흠 검사를 위한 수정된 고속 라벨링 알고리듬)

  • Kim, Kyoung-Min;Park, Joong-Jo
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.11
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    • pp.1156-1161
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    • 2006
  • This paper describes a fast image labeling algorithm for the feature extraction of connected components. Labeling the connected regions of a digitized image is a fundamental computation in image analysis and machine vision, with a large number of application that can be found in various literature. This algorithm is designed for the surface defect inspection of Cold Mill Strip. The labeling algorithm permits to separate all of the connected components appearing on the Cold Mill Strip.

Development of Vision Inspector for Simulating Image Acquisition in Automated Optical Inspection System (Automated Optical Inspection 시스템의 이미지 획득과정을 전산모사하는 Vision Inspector 개발)

  • Jeong, Sang-Cheol;Go, Nak-Hun;Kim, Dae-Chan;Seo, Seung-Won;Choe, Tae-Il;Lee, Seung-Geol
    • Proceedings of the Optical Society of Korea Conference
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    • 2008.07a
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    • pp.403-404
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    • 2008
  • This report described the development of Vision Inspector program which can simulate numerically the image acquisition process of Machine Vision System for automatic optical inspection of any products. The program consists of an illuminator, a product to be inspected, and a camera with image sensor, and the final image obtained by ray tracing.

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Surface Inspection System of Bearing Inner/Outer Race using Machine Vision (비전을 이용한 베어링 내/외륜 면취 검사 시스템)

  • Yoon Ju-Young;Lee Young-Choon;Pang Doo-Yeol;Lee Seong-Cheol
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.309-310
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    • 2006
  • This paper is about the development of surface inspection of bearing inner and outer race using machine vision. Before this system is developed, most inspections are performed by workers' naked eye. To improve both the inconvenience and incorrectness, another new tester is introduced. This system has the three sections mainly. First one is the mechanism section which transfers bearing manufactured from previous process line to the testing process in plant. Another is the inspection system which is composed of two parts: computer vision and measurement system using laser diode which inspects the defects of the bearing inner or outer race. The other is the pneumatic cylinder part controlled by Programmable Logic Controller(PLC). The system which is developed shows favorable results, and that has the advantage of convenience and correctness compared to previous system.

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