• 제목/요약/키워드: injection-molding

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F-Theta Lens 금형코어 형상정도 향상에 관한 연구 (A Study on the Form Accuracy Improvement of Mold Core for F-Theta Lens)

  • 김상석;정상화;김현욱;김혜정;김정호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.777-780
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    • 2005
  • The global consumption of aspheric surfaces will expand rapidly on the Electronics and Optical Components Information and Communications, Aerospace and Defense, and Medical optics markets etc. We must research on market, technology forecast and analysis of aspheric surfaces that is a principle step of ultra precision machine technology with a base one of optical elements. Especially, F-theta lens is one of the important parts in LSU(Laser scanning unit) because it affects on the optical performance of LSU dominantly. The core is most of important to produce plastic F-theta lens by plastic injection molding method, which is necessary to get the ultra-precision aspheric and non-axisymmetric machine processing technology.

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정밀 사출성형에서의 Penalty Formulation을 이용한 Packing 과정 해석 (Analysis of Packing Procedure Using Penalty Formulation in Precision Injection Molding)

  • 김선경;김승모;최두선;이우일;강성용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.105-110
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    • 2005
  • The penalty method has been widely applied to analyses of incompressible fluid flow. However, we have not yet found any prior studies that employed penalty method to analyze compressible fluid flow. In this study, with an eye on the apparent similarity between the slight compressible formulation and the penalty formulation, we have proposed a modified approximate approach that can analyze compressible packing process using the penalty parameter, which is an improvement on an earlier formulation (KSME, 2004B). Based on the assumption of the isothermal flow, a set of reference solutions was obtained to verify the validity of the proposed scheme. Furthermore, we have applied the proposed scheme to the analysis of the packing process of different cases.

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Tensile, Thermal and Morphological Properties of Ballmilled Clay/Wood Flour Filled Polypropylene Nanocomposites

  • Lee, Sun-Young;Kang, In-Aeh;Chun, Sang-Jin
    • 한국응용과학기술학회지
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    • 제25권2호
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    • pp.160-167
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    • 2008
  • Nanocomposites with polypropylene/clay/wood flour were prepared by melt blending and injection molding. Thermal, mechanical and morphological properties were characterized. The addition of ballmilled clay, compatibilizer and wood flour significantly improved the thermal stability of the hybrids. The tensile modulus and strength of most hybrids was highly increased with the increased loading of clay, maleated polypropylene (MAPP) and wood flour (WF), compared to the PP/WF hybrids. The tensile modulus and strength of most hybrids were highly increased with the increased loading of ballmilled clay, MAPP and wood flour, compared to the hybrids with PP/WF. The transmission electron microscopy (TEM) photomicrographs illustrated the intercalated and partially exfoliated structures of the hybrids with ballmilled clay, MAPP and wood flour.

4축 구동 유압실린더-클램핑 부하 시스템의 힘 동기제어 (Force Synchronizing Control for 4 Axes Driven Hydraulic Cylinder-Clamping Load Systems)

  • 조승호
    • 드라이브 ㆍ 컨트롤
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    • 제11권2호
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    • pp.9-15
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    • 2014
  • This paper deals with the issue of force synchronizing control for the clamping servomechanism of injection molding machines. Prior to the controller design, a virtual design model has been developed for the clamping mechanism with hydraulic systems. Then, a synchronizing controller is designed and combined with an adaptive feedforward control in order to accommodate the mismatches between the real plant and the linear model plant used. As a disturbance, the leakage due to the ring gap with relative motion in the cylinder has been introduced. From the robust force tracking simulations, it is shown that a significant reduction in the force synchronizing error is achieved through the use of a proposed control scheme.

Visualization Analysis of Correlation between Fiber Orientation Angles and Flow Patterns by Gate-Magnetization Method

  • Miyauchi, Hidekazu;Imade, Masaaki;Okada, Saburo;Yokoi, Hidetoshi
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.86.4-86
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    • 2001
  • This paper presents the results of a visualization analysis of the correlation between the fiber orientation and flow pattern in injection molding using the Gate-magnetization method developed for the precise visualization of melt flow. The results of the comparisons of the fiber orientation angles with the flow patterns by the Gate-Magnetization method for GPPS mixed with glass fibers show the strong correlation between the flow patterns and fiber orientation angles. According to forward movement of the flow, the fiber orientation patterns move toward the side walls following the flow patterns. These results elucidate that fibers are oriented in the expansion process of the melt, and ...

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사출성형을 통한 CNT 및 Al Powder를 이용한 방열 및 차량용 경량 복합재료 제작 연구 (A study on the fabrication of lightweight composite materials for heat dissipation using CNT and Al powder with injection molding for vehicle)

  • 임병일;윤재웅
    • Design & Manufacturing
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    • 제13권3호
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    • pp.24-28
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    • 2019
  • In this study, a study was carried out that could effectively produce a heat dissipation effect on plastic materials. Using carbon nanotube (CNT), aluminum powder and plastic, the material properties were tested in 2 cases of compounding ratio. The test sample mold was designed and constructed prior to the experiment. The experiments include tensile strength, elongation rate, flexural strength, flexural elasticity rate, eye-jaw impact strength, gravity and thermal conductivity. Results from 60% and 70% mixture of aluminium to plastic were tested, and a 10% less combined result was a relatively good property. For research purposes, the heat dissipation effect and light weighting obtained a good measure when the combined amount of Al was 60%.

사출성형을 통한 CNT 및 Al Powder를 이용한 방열 및 차량용 경량 복합재료 제작 연구 (A study on the fabrication of lightweight composite materials for heat dissipation using CNT and Al powder with injection molding for vehicle)

  • 임병일;윤재웅
    • Design & Manufacturing
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    • 제13권3호
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    • pp.6-10
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    • 2019
  • In this study, a study was carried out that could effectively produce a heat dissipation effect on plastic materials. Using carbon nanotube (CNT), aluminum powder and plastic, the material properties were tested in 2 cases of compounding ratio. The test sample mold was designed and constructed prior to the experiment. The experiments include tensile strength, elongation rate, flexural strength, flexural elasticity rate, eye-jaw impact strength, gravity and thermal conductivity. Results from 60% and 70% mixture of aluminium to plastic were tested, and a 10% less combined result was a relatively good property. For research purposes, the heat dissipation effect and light weighting obtained a good measure when the combined amount of Al was 60%.

서로 다른 열환경에 노출된 고분자 소재의 열팽창계수 측정에 관한 연구 (A study on the Measurement of the Coefficient of Thermal Expansion of Polymer materials Exposed to Different Thermal Environments)

  • 김동주;박설현
    • 한국기계가공학회지
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    • 제20권4호
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    • pp.80-86
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    • 2021
  • Plastics are widely used in mechanical and other fields due to their light weight, design flexibility, and molding processability. In processing plastics, defective products are mixed and reprocessed to improve production efficiency and reduce costs. In this study, an experiment was conducted to confirm the coefficient of thermal expansion of HDPE during this reprocessing. The coefficient of thermal expansion was measured at different measurement directions and heating rates. As a result, we observed that the coefficient of thermal expansion in the direction perpendicular to the injection direction is greater than that in the horizontal direction.

점탄성유체의 Capillary Breakup 가시화 및 신장유변물성 측정 (Capillary Breakup of Viscoelastic Fluid and its Extensional Rheology)

  • 전현우;최찬혁;김병훈;박진수
    • 한국가시화정보학회지
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    • 제19권1호
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    • pp.81-87
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    • 2021
  • Extensional flow of viscoelastic fluids is widely utilized in various industrial processes such as electrospinning, 3D printing and plastic injection molding. Extensional rheological properties, such as apparent viscosity and relaxation time, play an important role in the design and evaluation of the viscoelastic fluid-involved processes. In this work, we propose a lab-built capillary breakup extensional rheometer (CaBER) based on flow image processing to investigate the capillary breakup of polyethylene oxide (PEO) solution and its extensional rheological properties. We found that the apparent extensional viscosity and extensional relaxation time of the PEO solution are independent of the strike time. The proposed CaBER is expected to be applied to characterization of the extensional rheological properties of viscoelastic fluids at low cost with high precision.

PLA/CNT 복합재료의 결정화 특성 및 가수분해에 미치는 CNT 영향에 대한 연구 (A Study on the Effect of CNT on Crystallization Kinetics and Hydrolytic Degradation of PKA/CNT Composite)

  • 이미현;김성하;김시환;박종규;이우일
    • Composites Research
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    • 제24권4호
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    • pp.5-10
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    • 2011
  • 환경오염이 나날이 증가함에 따라 바이오 재료에 대한 관심이 커지고 있다. 본 연구에서는 생분해성 열가소성 수지인 폴리 유산 (PLA)을 기지재료로 하고 탄소나노튜브 (CNT)를 나노 filler로 사용하여 압출 및 사출공정을 통하여 복합재료를 제작하였다. 시편의 결정화도를 변화시키기 위하여 어닐링 시간에 변화를 주어 처리하였다. PLA의 결정화 특성은 시차주사열량계 (DSC)를 통하여 평가하였고, 적당한 양의 CNT가 PLA의 결정화 속도를 향상시킨 것을 확인할 수 있었다. 그 외에 PLA/CNT 복합재료의 가수분해 속도는 순수 PLA에 비하여 빠르지만 PLA/CNT 복합재료의 결정화도가 증가함에 따라 가수분해 속도가 늦어지는 것을 확인할 수 있었다. 이것은 가수분해가 PLA/CNT의 계면에서 쉽게 일어나고 결정화도가 높아짐에 따라 분자 구조가 치밀해지기 때문인 것으로 판단 된다.