• Title/Summary/Keyword: injection temperature

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Cycle Simulation of an Air Source Heat Pump Using Liquid Injection (액분사 사이클을 이용한 공기 열원 열펌프의 사이클 시뮬레이션)

  • 김욱중;홍용주;남임우;강원일;공용상
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.3
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    • pp.244-250
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    • 2000
  • An air source heat pump using liquid injection technique, which can be applied for very low temperature climate, has been simulated to examine the design options. Comparison between the simulation and experiment has been carried out to validate the simulation method. Effects of various design parameters such as liquid injection rate and injection pressure are Investigated to optimize the performance of the heat pump. Finally, optimal liquid infection rate and injection pressure to maintain sufficient heating capacity and moderate discharge refrigerant temperature are suggested when the heat pump was operated at very low outdoor temperature.

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Numerical Analysis of Residual Stresses and Birefringence in Injection/Compression Molded Center-gated Disks (II) - Effects of Processing Conditions - (사출/압축 성형 Center-gated 터스크에서의 잔류 응력과 복굴절의 수치 해석 (II) - 공정조건의 영향 -)

  • Lee, Young-Bok;Kwon, Tai-Hun;Yoon, Kyung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2355-2363
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    • 2002
  • The accompanying paper, Part 1, has presented the physical modeling and basic numerical analysis results of both the flow-induced and thermally-induced residual stress and birefringence in injection molded center gated disks. The present paper, Part II, has attempted to investigate the effects of various processing conditions of injection/compression molding process on the residual stress and birefringence. The birefringence is significantly affected by injection melt temperature, packing pressure and packing time. Birefringence in the shell layer increases as melt temperature gets lower. The inner peak of birefringence increases with packing time and packing pressure. On the other hand, packing pressure, packing time and mold wall temperature affect the thermally-induced residual stress rather significantly in the shell layer, but insignificantly in the core region. Injection/compression molding has been found to reduce the birefringence in comparison with the conventional injection molding process. In particular, mold closing velocity and initial opening thickness in the compression stage of injection/compression molding process have significant effect on the flow-induced birefringence, but not on tile thermal residual stress and the thermally induced birefringence.

Development of Array-Lens for Multi-Color Chip-LED (Multi-Color Chip-LED용 어레이 렌즈 개발에 관한 연구)

  • Choi, Byung-Ky;Lee, Dong-Gil;Jang, Kyeung-Cheun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.50-55
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    • 2007
  • The purpose of this research is to enhance the luminance of the LED and to improve the implementation of color by mounting an array lens on the LED without special technology in process. The workmanship of key components considering the economical efficiency and the injection molding technology for high quality of the product are essential to achieve it. In this paper, the mold was computer-aided was designed and manufactured by CAM software (NX4) and high speed machining center. the applied final machining conditions were 3,000-5,000mm/min feed speed, 15,000-25,000rpm and ${\Phi}0.3mm$ ball end-mill. And the Flow analysis was performed using the mold flow software(MPI) in order to get uniformity of resin. Injection conditions acquired by the flow analysis and the injection experiment are as follows. The cylinder temperature is $220-260^{\circ}C$, the mold temperature is $70-80^{\circ}C$, the injection time is about 1.2sec, the injection pressure and velocity is each 7.8-14.7Mpa, and the injection velocity is 0.8-1.2m/sec.

Analytical Study on the Heating Performance Improvement of a CO2 Heat Pump Using Vapor Injection (가스인젝션을 적용한 이산화탄소 열펌프의 난방성능 향상에 관한 해석적 연구)

  • Jung, Jongho;Baek, Changhyun;Heo, Jaehyeok;Kim, Yongchan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.11
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    • pp.767-776
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    • 2012
  • In this study, a simulation model for a $CO_2$ heat pump using vapor injection was developed and validated. It was used to predict the improvement of the heating performance of the $CO_2$ heat pump at various operating conditions. The simulation results showed consistent results with the measured data. The heating performances of the vapor injection and non-injection heat pumps were compared by varying the outdoor temperature and compressor frequency. The heating capacity of the vapor injection heat pump was 40% higher than that of the non-injection heat pump at the outdoor temperature of $-8^{\circ}C$. The performance of the vapor injection heat pump was consistently higher than that of the non-injection heat pump even when the compressor frequency was reduced to 35 Hz at the outdoor temperature of $-3^{\circ}C$.

The Effect of Molding Conditions on the Surface Gloss of HIPS Molding (HIPS 성형품에서 성형조건이 표면 광택에 미치는 영향)

  • Jeong, Y.D.;Lee, M.H.
    • Journal of Power System Engineering
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    • v.4 no.3
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    • pp.81-85
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    • 2000
  • The surface gloss of the injection molded part is one of the most significant point for evaluation the quality of products appearance. The effects of molding condition on the gloss of HIPS(High Impact Poly Styrene) molded part were investigated in this work. The measurements of gloss on the surface of molded part were carried out with different melt temperature, mold temperature, injection pressure and holding pressure. We observed the result of HIPS gloss compared with our's previous ABS study. The more melt and mold temperature increased, the brighter the gloss increase. Holding and injection pressure had little effect on the gloss. The gloss was effected in order of melt temperature, mold temperature, injection pressure, holding pressure.

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A Study on the Reduction of $NO_x$ Emission from Dual Fuel Engine for Co-generation System (열병합발적용 Dual Fuel Engine의 질소산화물 배출저감에 관한 연구)

  • 정일래;김용술;심용식
    • Journal of Korean Society for Atmospheric Environment
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    • v.7 no.1
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    • pp.31-40
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    • 1991
  • This study shows the correlation between $NO_x$ emission in the exhaust gas and various operation factors of dual fuel engine for Co-generation system. General tendency was shown that the thermal efficiency was lowered by the change of operation factors. However these were not confirmed on this experiment. Increasing T4 temperature (exhaust gas temperature at turbo-charger inlet) reduces $NO_x$ emission rate. The higher T4 temperature requires lower excess air as the excess air ratio is controlled by T4 temperature on gas mode operation. Another tendency was that $NO_x$ emission rate is reduced in case of increasing boost air temperature, quantity of pilot oil or bypassing flue gas through the exhaust gas boiler. The diameter of the fuel injection nozzle was changed smaller than design value and the injection timing was readjusted. Thus $NO_x$ emission rate could be reduced as retarding injection timing and changing hole diameter of fuel injection nozzle, however maxium engine out-put was decreased by changing fuel nozzle on the diesel mode operation.

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A Study on Improvement of Birefringence Characteristics of Injection-Molded Plastic Parts by Rapid Mold Heating (급속 금형가열에 의한 사출성형품의 복굴절특성 개선에 관한 연구)

  • Park, Keun;Kim, Byung H.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.229-233
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    • 2007
  • The present work focuses on the prediction of birefringence in injection-molded part and its improvement by rapid mold heating. To calculate birefringence, flow-induced residual stress is computed through a fully three-dimensional injection molding analysis. Then the stress-optical law is applied from which the order of birefringence can be evaluated and visualized. The birefringence patterns are predicted for a rectangular plate with a variation of mold temperature, which shows that the amount of molecular orientation and birefringence level decreases with an increase of mold temperature. The effect of mold temperature on the order of birefringence is also studied for a thin-walled rectangular strip, and the relevant results are compared with experimental measurements. Both predicted and experimental patterns of birefringence are in agreements on the observation that the birefringence level diminishes significantly when the mold temperature is raised over the glass transition temperature.

A Study on the Temperature Behavior on Impinging Plate of Diesel Spray with Ultra High Pressure (극초고압 디젤분무의 충돌면 온도거동에 관한 연구)

  • Lee Jong Tai;Jeong Dae Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.3 s.234
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    • pp.402-408
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    • 2005
  • The instantaneous temperature behaviors on impinging plate in case of ultra high pressure have been measured and analyzed by using the instantaneous temperature probe and ultra high pressure injection equipment. The temperature drop was largest at P1 which is center of impinging spray and decreased with propagation of spray to the radius direction. The temperature drop was bigger in case of higher temperature of impinging plate. The temperature drop decreased with increase of injection pressure. But decreasing rate of temperature drop was slight over 2,500 bars. Therefore, it was predicted that the fuel evaporation versus the increase of injection pressure was maximum at around 2,500 bars.

Numerical Modeling of Injection/Compression Molding for Center-gated Center-gated Disk (Part II) (Center-gated 디스크에 대한 사출/압축 성형공정의 수치적 모델링)

  • Kim, Ilhwan;Park, seong-Jin;Chung, Seong-Taek;Kwon, Tai-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.302-310
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    • 1998
  • In the accompanying paper, part I, we have presented the physical modeling and the associated numerical analysis of injection molding process with a compressible viscoelastic fluid model. In part II, the effects of compression stage in the injection/compression molding process are presented. Numerical results showed that the injection/compression molding process reduced birefringence as compared with the injection molding process. In this respect, one can conclude that the injection/compression molding process is more suitable for manufacturing the precise optical products than the injection molding process. In the distribution of birefringence, the effect of packing procedure in injection/compression molding process was found to be similar to that in injection molding process. From the numerical results, we found that birefringence becomes smaller as the melt temperature gets higher and the closing velocity of the mold gets smaller with the flow rate and the mold temperature affecting the birefringence insignificantly. As far as the distribution of density is concerned, the flow rate, the melt temperature, and the closing velocity of the mold had insignificant effect on the distribution of density in comparison with the mold temperature.

Scenario Analysis of Injection Temperature and Injection Rate for Assessing the Geomechanical Stability of CCS (Carbon Capture and Sequestration) System (이산화탄소 격리저장시스템의 역학적 안정성 평가를 위한 주입온도 및 주입량 시나리오 해석)

  • Kim, A-Ram;Kim, Hyung-Mok
    • Tunnel and Underground Space
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    • v.26 no.1
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    • pp.12-23
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    • 2016
  • For a successful accomplishment of Carbon Capture Sequestration (CCS) projects, appropriate injection conditions should be designed and optimized for site specific geological conditions. In this study, we evaluated the effect of injection conditions such as injection temperature and injection rate on the geomechanical stability of CCS system in terms of TOUGH-FLAC simulator, which is one of the well-known T-H-M coupled analysis methods. The stability of the storage system was assessed by a shear slip potential of the pre-existing fractures both in a reservoir and caprock, expressed by mobilized friction angle and Mohr stress circle. We demonstrated that no tensile fracturing was induced even in the cold CO2 injection, where the injected CO2 temperature is much lower than that of the reservoir and tensile thermal stress is generated, but shear slip of the fractures in the reservoir may occur. We also conducted a scenario analysis by varying injected CO2 volume per unit time, and found out that it was when the injection rate was decreasing in a step-wise that showed the least potential of a shear slip.