• 한국정밀공학회지
• /
• 제33권11호
• /
• pp.893-898
• /
• 2016

Plastic array lens are cheap to manufacture; however, plastic is not resistant to high temperatures and moisture. Optical glass represents a better solution but is a more-expensive alternative. Glass array lens can be produced using lithography or precision-molding techniques. The lithography process is commonly used, for instance, in the semiconductor industry; however, the manufacturing costs are high, the processing time is quite long, and spherical aberration is a problem. To obtain high-order aspherical shapes, mold-core manufacturing is conducted through ultra-precision grinding machining. In this paper, a $4{\times}1$ mold core was manufactured using an ultra-precision machine with a jig for the injection molding of an aspherical array lens. The machined mold core was measured using the Form TalySurf PGI 2+ contact-stylus profilometer. The measurement data of the mold core are suitable for the design criterion of below 0.5 um.

• 한국정밀공학회지
• /
• 제28권3호
• /
• pp.370-376
• /
• 2011

Recently, the application range of plastic gears is widely expanding by the development of engineering plastics with good mechanical properties. Plastic gears have excellent performances such as light weight, water resistance and vibration absorbing ability for metallic gears. In this study, the optimization of injection molding process was done for the large disk type plastic gears of auto phoropter. Design Of Experiment (Taguchi method) was adopted to find a tendency of molding conditions that influence the flatness of disk type gear. Four main factors for molding conditions were selected based on injection temperature, filling time, packing pressure and mold temperature. Also, Filling, packing and cooling analyses were carried out to evaluate Z directional deflection of large disk type gear by using the simulation software (Moldflow) based on the DOE. From the results, it was found that the injection temperature and packing pressure are the most sensitive parameters for the Z directional deflection of large disk type gears.

• 한국산학기술학회논문지
• /
• 제12권1호
• /
• pp.55-61
• /
• 2011

축전지 용기는 폴리프로필렌으로 사출되며, 결정성 고분자 수지로 변형이 많이 일어나는 특성이 있다. 따라서 본 연구에서는 축전지 용기의 사출시 사용되는 Gate를 개선하여 금형의 공정을 단순화시킴으로써 생산비용의 절감과 성형품의 품질개선에 중점을 두고 CAE 해석을 실시하였다. 그 결과 성형과 제품에서 발생될 수 있는 유동의 불균형과 변형 등을 예측하여 제품의 불량률 감소로 신뢰성 향상에 기여할 것이다.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2000년도 춘계학술대회 논문집
• /
• pp.812-815
• /
• 2000

Injection molding process was taken to manufacture DC motor case that surrounds DC motor used as automobile parts. Up to now, DC motor case has been made by the deep drawing process or bending process of metal materials. Simulations of filling, packing and cooling processes were done by CAE tool like Moldflow software. Optimal delivery system was decided from the analysis of flow balance, and packing and cooling analyses were performed by using the design of experiment to minimize the volumetric shrinkage of molded part and the temperature difference between mold and part.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2002년도 금형가공 심포지엄
• /
• pp.61-67
• /
• 2002

The present work is investigated optimal design for the injection molding process of a hand brake cover. The viscoelastic flow through a hand brake cover shape in the mold were calculated and compared with the experimental data. Numerical analysis reasonably predicted the general performance i.e hold pressure, cooling time and hold pressure time. In order to determine optimal process parameters, Numerical analysis and experiments have been performed for various process conditions. In this study, we obtained to increase in the productivity by $160\%$ by optimal process conditions.

• 한국정밀공학회지
• /
• 제20권2호
• /
• pp.25-32
• /
• 2003

Molding properties of etched surface pattern are presented. Injection molding has given attention on improving dimensional accuracy and productivity. However, the molding of etched surface pattern on plastic parts is not researched relatively for its additional values, which can meet design function and customer's attraction. Specimens, whose surface patterns are made by print-type etching, are investigated. The molding properties of surface pattern are estimated with roughness deviation of surface pattern on part and mold. The etching properties are related to physical properties of plastic materials and surface roughness of etched pattern. Also, flow mark and gate location can give influence on surface pattern molding. The experimental result can contribute to good molding of surface pattern in injection molding.

• 한국정밀공학회지
• /
• 제16권11호
• /
• pp.224-233
• /
• 1999

The quality of injection molded parts is affected by the variables such as materials, design variables of part and mold, molding machine, and processing conditions. It is difficult to consider all the variables at the same time to predict the quality. In this paper neural network was applied to analyze the relationship between processing conditions and volumetric shrinkage of part. Engineering plastic gear was used for the study, and the learning data was extracted by the simulation software like Moldflow. Results of neural network was good agreement with simulation results. Nonlinear regression model was formulated using the test data of 3,125 obtained from neural network, Optimal processing conditions were calculated to minimize the volumetric shrinkage of molded part by the application of RQP(Recursive Quadratic Programming) algorithm.

• 한국산학기술학회:학술대회논문집
• /
• 한국산학기술학회 2001년도 추계산학기술 심포지엄 및 학술대회 발표논문집
• /
• pp.144-146
• /
• 2001

본 연구는 사출성형공정상에서 발생할 수 있는 문제점을 설계시에 미리 예측하여 좋은 설계를 얻기 위한 시도이다. 사출성형 관련 설계는 사출금형설계전문가의 축적된 지식과 경험을 활용하여 수행되어 왔으며, 설계에 필요한 설계자의 경험이 전무한 경우 많은 시행오치를 유발하고 있는 실정이다. 본 연구에서는 백라이트 패널을 설계함에 있어 설계초기에 성형시 발생할 수 있는 성형성, 기계적 강도 등의 문제를 수치해석을 통하여 시뮬레이션 함으로써 시행오차를 최소화하고 성형성을 고려한 설계를 구현하고자 시도하였다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2002년도 금형가공 심포지엄
• /
• pp.95-102
• /
• 2002

With recent trends leaning towards product miniaturization, the advent of new material and speedy delivery times, old style conventional trial-and-error methods have been only serving to weaken corporate competitiveness. Reliant on tiny increments of time-consuming experience, this antiquated approach begets a delayed delivery of product development, cost loss and quality depreciation. To solve such problems, the Dedicated Injection Molding CAPA (Computer Aided Plastics Application) performs a preliminary examination on problems rising from every stage of creation - from appropriate material selection and mold design to mass production - through a computer system. Thus, it determines the optimum design variables and process conditions while diagnosing and solving defective molds.

• Design & Manufacturing
• /
• 제12권3호
• /
• pp.5-12
• /
• 2018

Plastic containers which provides the opportunity to reduce transportation costs are lighter and less brittle than glass containers. As a results, efforts to replace glass with plastic are ongoing. The blow molding method is a typical approach in producing plastic containers. Single-stage injection blow molding (ISBM) is one of the blow molding methods. However, the difficulty in controlling the temperature during the injection molding process is considered its main disadvantage. In this study, ISBM process analysis of relatively thick walled containers such as cosmetic containers is carried out. The initial temperature distribution of the preform is deemed to be the most influential factor in the accuracy of blow molding for the thick vessel. In order to accurately predict this, all heat transfer processes of the preform are considered. The validity of this analytical procedure is verified by comparing the cross-sectional thickness with the actual product. Finally, the validated analytical method is used to evaluate the factors affecting the thickness of the final molded part. The ISBM analysis technique for thick walled vessels developed through this study can be used as an effective predictor for preform design and blow process.